Section 1
SAFETY
1
1.1 GENERAL
Sullair Corporation and its subsidiaries design and
manufacture all of their products so they can be
operated safely. However, the responsibility for
safe operation rests with those who use and main-
tain these products. The following safety precau-
tions are offered as a guide which, if conscientious-
ly followed, will minimize the possibility of accidents
throughout the useful life of this equipment.
The compressor should be operated only by those
who have been trained and delegated to do so, and
who have read and understood this Operator’s
Manual. Failure to follow the instructions, proce-
dures and safety precautions in this manual may
result in accidents and injuries.
NEVER
start the compressor unless it is safe to do
so.
DO NOT
attempt to operate the compressor
with a known unsafe condition. Tag the compressor
and render it inoperative by disconnecting and lock-
ing out all power at source or otherwise disabling its
prime mover so others who may not know of the
unsafe condition cannot attempt to operate it until
the condition is corrected.
Install, use and operate the compressor only in full
compliance with all pertinent OSHA regulations
and/or any applicable Federal, State, and Local
codes, standards and regulations.
DO NOT
modify the compressor and/or controls in
any way except with written factory approval.
While not specifically applicable to all types of com-
pressors with all types of prime movers, most of the
precautionary statements contained herein are
applicable to most compressors and the concepts
behind these statements are generally applicable to
all compressors.
1.2 PERSONAL PROTECTIVE EQUIPMENT
Prior to installing or operating the compressor, own-
ers, employers and users should become familiar
with, and comply with, all applicable OSHA regula-
tions and/or any applicable Federal, State and
Local codes, standards, and regulations relative to
personal protective equipment, such as eye and
face protective equipment, respiratory protective
equipment, equipment intended to protect the
extremities, protective clothing, protective shields
and barriers and electrical protective equipment, as
well as noise exposure administrative and/or engi-
neering controls and/or personal hearing protective
equipment.
1.3 PRESSURE RELEASE
A.
Install an appropriate flow-limiting valve between
the service air outlet and the shut-off (throttle)
valve, either at the compressor or at any other point
along the air line, when an air hose exceeding
13mm inside diameter is to be connected to the
shut-off (throttle) valve, to reduce pressure in case
of hose failure, per OSHA Standard 29 CFR
1926.302(b)(7) and/or any applicable Federal,
State and Local codes, standards and regulations.
B.
When the hose is to be used to supply a mani-
fold, install an additional appropriate flow-limiting
valve between the manifold and each air hose
exceeding13mm inside diameter that is to be con-
nected to the manifold to reduce pressure in case
of hose failure.
C.
Provide an appropriate flow-limiting valve at the
beginning of each additional 23m of hose in runs of
air hose exceeding13mm inside diameter to reduce
pressure in case of hose failure.
D.
Flow-limiting valves are listed by pipe size and
flow-rated. Select appropriate valves accordingly, in
accordance with their manufacturer’s recommen-
dations.
E. DO NOT
use air tools that are rated below the
maximum rating of the compressor. Select air tools,
air hoses, pipes, valves, filters and other fittings
accordingly.
DO NOT
exceed manufacturer’s rated
safe operating pressures for these items.
F.
Secure all hose connections by wire, chain or
other suitable retaining device to prevent tools or
hose ends from being accidentally disconnected
and expelled.
G.
Open fluid filler cap only when compressor is not
running and is not pressurized. Shut down the
compressor and bleed the sump (receiver) to zero
internal pressure before removing the cap.
H.
Vent all internal pressure prior to opening any
line, fitting, hose, valve, drain plug, connection or
other component, such as filters and line oilers, and
before attempting to refill optional air line anti-icer
systems with antifreeze compound.
I.
Keep personnel out of line with and away from the
discharge opening of hoses or tools or other points
of compressed air discharge.
J.
Use air at pressures less than 2.1 bar for clean-
ing purposes, and then only with effective chip
guarding and personal protective equipment per
OSHA Standard 29 CFR 1910.242 (b) and/or any
applicable Federal, State, and Local codes, stan-
dards and regulations.
K. DO NOT
engage in horseplay with air hoses as
Содержание LS-200S
Страница 16: ...Section 2 DESCRIPTION 10 Figure 2 3 Compressor Cooling and Lubrication System Diagram ...
Страница 17: ...Section 2 DESCRIPTION 11 Figure 2 4 Compressor Discharge System Diagram ...
Страница 24: ...NOTES 18 ...
Страница 27: ...NOTES 21 ...
Страница 32: ...Section 3 SPECIFICATIONS 26 Figure 3 3A Identification LS 200S VCC 200S Air cooled Model 02250147 498R00 ...
Страница 33: ...Section 3 SPECIFICATIONS 27 Figure 3 3B Identification LS 200S VCC 200S Water cooled Model 02250147 499R01 ...
Страница 34: ...NOTES 28 ...
Страница 38: ...NOTES 32 ...
Страница 42: ...NOTES 36 ...
Страница 48: ...NOTES 42 ...
Страница 52: ...NOTES 46 ...
Страница 59: ...Section 9 VARIABLE SPEED DRIVE APPLICATIONS 53 NOTES ...
Страница 68: ...NOTES 62 ...
Страница 71: ...Section 10 ILLUSTRATIONS AND PARTS LIST 65 NOTES ...
Страница 72: ...Section 10 ILLUSTRATIONS AND PARTS LIST 66 10 3 MOTOR COMPRESSOR AND FRAME 02250146 424R00 ...
Страница 74: ...Section 10 ILLUSTRATIONS AND PARTS LIST 68 10 4 AIR INLET SYSTEM AIR COOLED 02250146 405R00 ...
Страница 76: ...Section 10 ILLUSTRATIONS AND PARTS LIST 70 10 5 AIR INLET SYSTEM WATER COOLED 02250146 406R01 ...
Страница 80: ...Section 10 ILLUSTRATIONS AND PARTS LIST 74 10 7 FLUID COOLING SYSTEM V 200S AIR COOLED 02250147 783R00 ...
Страница 82: ...Section 10 ILLUSTRATIONS AND PARTS LIST 76 10 8 FLUID COOLING SYSTEM WATER COOLED 02250146 548R00 ...
Страница 84: ...Section 10 ILLUSTRATIONS AND PARTS LIST 78 10 9 AIR PIPING SYSTEM AIR COOLED 02250146 421R00 ...
Страница 86: ...Section 10 ILLUSTRATIONS AND PARTS LIST 80 10 10 AIR PIPING SYSTEM WATER COOLED 02250146 283R00 ...
Страница 88: ...Section 10 ILLUSTRATIONS AND PARTS LIST 82 10 11 FLUID PIPING SYSTEM AIR COOLED 02250146 442R01 ...
Страница 90: ...Section 10 ILLUSTRATIONS AND PARTS LIST 84 10 12 FLUID PIPING SYSTEM WATER COOLED 02250146 443R00 ...
Страница 92: ...Section 10 ILLUSTRATIONS AND PARTS LIST 86 10 13 MOISTURE DRAIN AIR COOLED 02250146 552R00 ...
Страница 94: ...Section 10 ILLUSTRATIONS AND PARTS LIST 88 10 14 SUMP AND PARTS 02250146 489R01 ...
Страница 96: ...Section 10 ILLUSTRATIONS AND PARTS LIST 90 10 14 SUMP AND PARTS 02250146 489R01 ...
Страница 98: ...Section 10 ILLUSTRATIONS AND PARTS LIST 92 10 15 PNEUMATIC CONTROLS LS 200S VCC 200S 02250146 362R01 ...
Страница 100: ...Section 10 ILLUSTRATIONS AND PARTS LIST 94 10 16 PNEUMATIC CONTROLS V 200S 02250148 036R01 ...
Страница 102: ...Section 10 ILLUSTRATIONS AND PARTS LIST 96 10 17 ELECTRICAL CONTROLS LS 200S VCC 200S 02250147 615R01 ...
Страница 104: ...Section 10 ILLUSTRATIONS AND PARTS LIST 98 10 17 ELECTRICAL CONTROLS LS 200S VCC 200S 02250147 615R01 ...
Страница 106: ...Section 10 ILLUSTRATIONS AND PARTS LIST 100 10 18 ELECTRICAL CONTROLS V 200S 02250147 782R01 ...
Страница 108: ...Section 10 ILLUSTRATIONS AND PARTS LIST 102 10 18 ELECTRICAL CONTROLS V 200S 02250147 782R01 ...
Страница 110: ...Section 10 ILLUSTRATIONS AND PARTS LIST 104 10 19 ELECTRICAL CONTROLS V 200S EXTERNALLY MOUNTED 02250147 881R01 ...
Страница 112: ...Section 10 ILLUSTRATIONS AND PARTS LIST 106 10 19 ELECTRICAL CONTROLS V 200S EXTERNALLY MOUNTED 02250147 881R01 ...
Страница 114: ...Section 10 ILLUSTRATIONS AND PARTS LIST 108 10 20 ENCLOSURE AIR COOLED 02250146 584R02 ...
Страница 116: ...Section 10 ILLUSTRATIONS AND PARTS LIST 110 10 21 ENCLOSURE WATER COOLED 02250146 585R00 ...
Страница 118: ...Section 10 ILLUSTRATIONS AND PARTS LIST 112 10 22 DECAL GROUP ...
Страница 120: ...Section 10 ILLUSTRATIONS AND PARTS LIST 114 10 22 DECAL GROUP ...
Страница 122: ...Section 10 ILLUSTRATIONS AND PARTS LIST 116 10 22 DECAL GROUP ...
Страница 124: ...Section 10 ILLUSTRATIONS AND PARTS LIST 118 10 23 DECAL LOCATIONS OPEN AIR COOLED INCLUDING V 200S 460V ...
Страница 126: ...Section 10 ILLUSTRATIONS AND PARTS LIST 120 10 24 DECAL LOCATIONS V 200S OPEN AIR COOLED 380 575V ...
Страница 128: ...Section 10 ILLUSTRATIONS AND PARTS LIST 122 10 25 DECAL LOCATIONS OPEN WATER COOLED INCLUDING V 200S 460V ...
Страница 130: ...Section 10 ILLUSTRATIONS AND PARTS LIST 124 10 26 DECAL LOCATIONS V 200S OPEN WATER COOLED 380 575V ...
Страница 132: ...Section 10 ILLUSTRATIONS AND PARTS LIST 126 10 27 DECAL LOCATIONS LS 200S ENCLOSED AIR COOLED ...
Страница 134: ...Section 10 ILLUSTRATIONS AND PARTS LIST 128 10 28 DECAL LOCATIONS V 200S VCC 200S ENCLOSED AIR COOLED ...
Страница 136: ...Section 10 ILLUSTRATIONS AND PARTS LIST 130 10 29 DECAL LOCATIONS LS 200S ENCLOSED WATER COOLED ...
Страница 138: ...Section 10 ILLUSTRATIONS AND PARTS LIST 132 10 30 DECAL LOCATIONS V 200S VCC 200S ENCLOSED WATER COOLED ...
Страница 140: ...Section 10 ILLUSTRATIONS AND PARTS LIST 134 10 31 DECAL LOCATIONS CONTROL BOX ENCLOSURE ...
Страница 145: ...Section 10 ILLUSTRATIONS AND PARTS LIST 139 10 35 WIRING DIAGRAM V 200S WITH SUPERVISOR CONTROLLER 02250145 401R01 ...
Страница 146: ...Section 10 ILLUSTRATIONS AND PARTS LIST 140 10 36 WIRING DIAGRAM V 200S CE WITH SUPERVISOR CONTROLLER 02250145 402R01 ...
Страница 147: ...NOTES 141 ...