Subaru 360 Custom Скачать руководство пользователя страница 73

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Содержание 360 Custom

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Страница 3: ... and Subaru 360 Truck Please utilize this manual fully to ensure complete maintenance work for satisfying our customers by keeping their vehicles in the best condition For information on the body please refer to the Service Manual Body Section When it is necessary to replace parts during maintenance be sure to use genuine Subaru parts 1969 FUJI HEAVY INDUSTRIES LTD ...

Страница 4: ...IONS AND PERFORMANCE 1 CHAPTER 2 MOUNTING AND DISMOUNTING ENGINE 2 CHAPTER 3 ENGINE AND TRANSMISSION 3 CHAPTER 4 ENGINE ANCILLARY PARTS 4 CHAPTER 5 ELECTRICAL EQUIPMENT 5 CHAPTER 6 TIGHTENING TORQUE 6 CHAPTER 7 SPECIAL TOOL 7 SUPPLEMENT ...

Страница 5: ...CHAPTER 1 MAIN SPECIFICATIONS AND PERFORMANCE 1 1 ENGINEPERFORMANCECURVE 1 1 1 2 MAIN SPECIFICATIONS 1 2 ...

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Страница 7: ...1 1 ENGINE PERFORMANCE CURVE 30 1W 8 lb ft 2500 3 M H 1 3500 4WO 4500 5WO 5500 6WorPm ENGINE SPEED ...

Страница 8: ...aximum torque 3 5 kg m 25 3 lb ft Minimum fuel consumption at 300 gr hp h at 5200 rpm full load Dimensions weight dry Length x width x height 634 x 618 x 476 mm 25 0 x 24 3 x 18 7 in Weight SEDAN 78 3 kg 172 3 lb CUSTOM TRUCK VAN 78 8 kg 173 4 lb Piston type Single action cylinder piston Piston material High silicon aluminum alloy cast Number of piston rings 3 pressure rings Valve timing Intake po...

Страница 9: ...ENERATOR Type Generating method Voltage and capacity STARTER M O T O R Type Voltage and output HITACHI 51504 1100 NIPPON DENS0 29100 136 HITACHI D 203 Automatic c e n t r i f u g a l NIPPON TOKUSHU T O G Y O NGK B7H 14 mm 0 7 mm 0 0276 i n HITACHI Solex Type HAB28 1 Side d r a f t O i l w e t type paper f i l t e r 1 2 5 e 6 6 U S gal 5 5 Imp g a l 2 0 e 5 3 U S g a l 4 4 Imp g a l 3 0 l 8 0 US ga...

Страница 10: ...on gear Type Helical gear Reduction r a t i o 1 605 Transmission 5 P e 4 forward 1 reverse synchromesh on 2nd 3rd 6 4th OT Gear r a t i o 4th OT 0 806 3rd 1 000 2nd 1 601 1st 3 130 Reverse 4 248 Final reduction gear Type Helical gear Reduction r a t i o Sedan 3 667 Custom 3 667 Truck 4 188 Van 3 882 Amount of gear o i l 1 6 l 3 4 U S pt 2 8 Imp pt DIFFERENTIAL Differential case Separate type Diffe...

Страница 11: ...BARU 360 SEDAN CUSTOM 2 1 PREPARATION 2 1 DISMOUNTING THE ENGINE 2 2 REMOVING ANCILLARY PARTS 2 10 MOUNTING THE ENGINE 2 12 MOUNTING AND DISMOUNTING THE ENGINE FOR THE SAMBAR TRUCK VAN 2 14 PREPARATION 2 14 DISMOUNTING THE ENGINE 2 14 RWOVING ANCILLARY PARTS 2 21 4 MOUNTING THE ENGINE 2 23 ...

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Страница 13: ...ground B REMOVING THE TRAP DOOR a SEDAN Remove t h e 4 mm screws and detach t h e t r a p doors on t h e r e a r bulkhead b C U S T O M Remove the 8 mm screws and detach the t r a p door on t h e r e a r s h e l f C REMOVING THE BATTERY G R O U N D ING BAND a Remove t h e 6 mm b o l t t o detach t h e b a t t e r y grounding band b Bend the grounding band s o t h a t i t w i l l not touch t h e ca...

Страница 14: ...lug clutch housing and 22 mm plug transmission case and drain the gear o i l FTING T H E POSITION OF T H E G O N A L MEMBER ove the 10 mm b o l t which f i x e s diagonal member t o the cross member loosen the 10 mm b o l t on the other side and s h i f t t h e position of the diagonal member toward the inside s o t h a t it w i l l not be i n the way when t h e engine is t o be remved ...

Страница 15: ... t h e cable out from the clutch lever t h e p i n clutch lever sometimes drops Be c a r e f u l not t o l o s e i t REMOVING THE O I L TANK P I P E Loosen the screw of the o i l pump s i d e c l i p and p u l l out t h e pipe from the o i l pump PROTECTOR WREN REMOVING THE C L MHOUSING Remove the three 8 mm nuts and detach t h e protector and spacer ...

Страница 16: ... c k wire SPECIAL TOOL b Remove t h e rear a x l e b o l t s u s i n g t h e s p e c i a l t o o l 921220000 921220000 c P u l l t h e wheels outward and disconnect t h e coupling of t h e a x l e l F T I REMOVING THE ENGINE HOOD CUSTOM only Remove t h e f o u r 5 mm screws of t h e engine hood hinge and detach t h e engine hood ...

Страница 17: ...the right and two on the l e f t and remove the rear bumper from the body K REMOVING THE REAR SKIRT a SEDAN Remove the three 6 mm nuts and the two 6 mm bolts to detach the rear skirt CUSTOM Remove the three 5 mm screws and four 6 mm bolts to remove the rear skirt ...

Страница 18: ...ble from t h e t h r o t t l e lever Loosen t h e 6 mm nut and detach the cable from t h e bracket M REMOVING THE FUEL PIPE AND FUEL C O C K PIPE a SEDAN 1 Detach the f u e l pipe and f u e l cock pipe from the c l i p s 2 Remove t h e f u e l pipe from t h e carburetor f l o a t chamber 3 P u l l out t h e f u e l cock pipe from the intake manif old b C U S T O M 1 Detach t h e f u e l pipe from ...

Страница 19: ...wire t h i n c Remove sb o l t of the c l i p and detach the b a t t e r y cable with the c l i p from t h e cowl d Remove t h e black yellow wire of the wiring harness from t h e terminal S of the s t a r t e r switch e P u l l out t h e high tension cord from the i g n i t i o n c o i l and loosen the primary terminal nut of the d i s t r i b u t o r t o remove the primary l i n e 0 REMOVING T H...

Страница 20: ...r change rod from the gear shifter shaft REMOVING IHE HEATER DUCT Loosen the clip exhaust manifold side and disconne the heater duct from the exhaust manifold R DISCONNECTING THE BACK UP LIQIT SWITCH WIRES Disconnect the back up light switch wires from the wiring harness ...

Страница 21: ...a r support a Remove t h e l e f t and r i g h t 8 rnm b o l t s of t h e cross member NOTE The b o l t is a through b o l t from t h e o u t s i d e of the c a r body In t h i s c a s e do n o t p u l l o u t the b o l t Leave t h e b o l t i n t h e h o l e s o t h a t i t can be pulled out a t any time b u t keep the nut removed T h i s is s a f e r b Now cautiously push i n two 1 0 mm b o l t ...

Страница 22: ...e i t i s not always neces sary t o remove a l l the ancillary p a r t s i n t h i s manner D o not remove them unless they are i n the way of disassembly o r repair work A REMOVING THE MUFFLER a Remove the two 8 mm nuts and two 8 mm b o l t s of the clamp muffler pipe connecting and separate the clamp i n t o two pieces b The muffler w i l l come off when t h e four 8 mm nuts and I f o u r 8 m m ...

Страница 23: ...se 6 mm nuts one secures t h e clutch housing with t h e studs of t h e engine case C REMOVING THE CROSS MEMBER Engine r e a r support a Remove the grouding band engine from t h e cross member b Remove the two 12 mm b o l t s of t h e engine mounting bracket Then t h e cross member w i l l be removed together with t h e bracket and cushion rubber D REMOVING THE LOWER D U C T Remove the three 6 mm ...

Страница 24: ...with the rear axle bolts be sure t o lock the b o l t s with a lock wire 3 0 3 3 kg m 21 7 23 8 lb ft 2 Supplying gear o i l Remove the 22 mm plug from the gear o i l hole on the trans mission cover I1 and f i l l the case with approximately 1 6e 3 4 US pt 2 8 Imp pt of gear o i l 3 Adjusting i d l i n g speed a F i r s t make sure t h a t t h e carburetor choke valve and t h r o t t l e valve act...

Страница 25: ...ng the clutch cable Adjust the clutch cable with the wing nut Refer t o item h on page 3 21 5 Checking the gear s h i f t Check gear shifting gently at low speed 6 Make sure there i s no absormality i n any part ...

Страница 26: ... each 8 m m b o l t s t o detach the t r a p doors on t h e r e a r shelf and r e a r bulkhead b Remove t h e 6 mm b o l t of the battery grounding band Bend t h e grounding band so t h a t i t does not contact t h e car body B RFMOVING T H E HOSE BATTERY Loosen t h e 4 mm screw of t h e duct s i d e c l i p and remove t h e hose from the duct REMOVING T H E HEATER D U C T Loosen t h e c l i p exh...

Страница 27: ...ect the back up light switch wires from the wiring harness DRAINING GEAR OIL Remove the 14 mm plug clutch housing and 22 mm plug transmission case and drain the gear oil F REMOVING THE REAR BUMPER Remove the two 8 mm screws and detach the rear bumper I ...

Страница 28: ...ra tor A terminal White red wire F terminal White wire E terminal Black wire Remove the 8 uan nut of the starter switch terminal and remove the battery cable thick black wire and white black wire thin c Remove the 6 mm bolt of the clip and detach the battery cable with the clip from the cowl d Remove the black yellow wire of the wiring harness from the terminal S of the starter switch e Pull out t...

Страница 29: ...he 6 mm nut and detach the choke cable from the bracket Remove the 5 mm nut t o remove the accelerator cable from the t h r o t t l e lever Then loosen the 6 mm nut and detach the accelerator cable from the bracket J R E M O V I N G THE ENGINE GROUNDING BAND Remove the 8 mm bolt and detach the grounding band from the cross member ...

Страница 30: ...the d SHIFTING THE POSITION O F THE DIAGONAL M E M B E R Remove t h e 8 mm b o l t which tighten t h e diagonal member t o the cross member loosen the 8 mn bolt on t h e other s i d e and s h i f t the position of the diagonal member toward the i n s i d e so t h a t it w i l l not be i n the way when t h e engine is t o be removed 1 N REMOVING THE UNDER C O V E R Remove the s i x 6 m b o l t s t ...

Страница 31: ...REMOVING THE OIL T A N K PIPE Loosen the screw of t h e o i l pump s i d e c l i p and p u l l out t h e pipe from t h e o i l pump REMOVING T H E R E A R A X L E F i r s t remove the c l i p of the axle boot and p u l l out t h e boot Then cut off the lock wire SPECIAL T O O L Remove the r e a r axle b o l t s with the s p e c i a l t o o l 921220000 921220000 c P u l l t h e wheels outward and d...

Страница 32: ...he engine with a stand box or garage jack REMOVING T H E ENGINE MOUNTING BRACKET ENGINE FRONT Remove the two 10 mm nuts of t h e engine mounting bracket U REMOVING THE CROSS M E M B E R a Remove the l e f t and r i g h t 8 mm nuts of the cross member b Then cautiously p u l l out two each l e f t and r i g h t 8 m b o l t s of t h e cross member and remove the engine from t h e chassis ...

Страница 33: ... muffler pipe connecting and separate t h e clamp i n t o two pieces b Remove the muffler by removing the four 8 mm b o l t s A r i n g muffler pipe connect ing is inserted between t h e muffler pipe and exhaust manifold B RENOVING THE CLUTCH LEVER AND BRACKET CLUTCH CABLE SUPPORT a Remove one 6 mm b o l t and p u l l out the lever Remove one 4 mm woodruff key and then remove t h e r e t u r n spr...

Страница 34: ...ecure the cushion rubber t o t h e r i g h t and l e f t mounting brackets Then remove the four 8 mm nuts and detach the cushion rubber and both brackets E REMOVING T H E CROSS MEMBER AND BRACKET ENGINE REAR SUPPORT Remove the two 12 mm b o l t s of the engine mounting bracket Then t h e cross member w i l l be removed together with the cushion rubber and bracket Also detach the s t a y by removin...

Страница 35: ...s t a l l i n g t h e r e a r a x l e A f t e r t i g h t e n i n g t h e r e a r a x l e with t h e r e a r a x l e b o l t s be s u r e t o l o c k t h e b o l t s with a l o c k wire 2 Supplying g e a r o i l TIGHTENING TORQUE Remove t h e 22 mm plug from t h e gear o i l h o l e on t h e transmission cover I1 and f i l l t h e c a s e w i t h approximately 1 6 3 4 US p t 2 8 1mp pt of gear o i...

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