background image

14

Parameter

Function : To restore default settings of 

the controller.

Function: Sets cycle time for PID action.

18

Parameter

Min

Max

Fac.

1 sec 60 sec 3 sec

Cycle time also known as duty cycle, the total length of time for 

the controller to complete one ON/OFF cycle. 

Example  :

  With  a  20  second  cycle  time,  an  on  time  of  10 

seconds  and  an  OFF  time  of  10  seconds  represents  a  50 

percent  power  output. The  controller  will  cycle  ON  and  OFF 

while within the proportional band.

Min

Max

Fac.

Sets the proportional band of PID parameter.

Min

Max

Fac.

O

0.1 C

O

100.0 C

O

10.0 C

Term P is proportional to the current value of the SV-PV error . 

Example :

 If the (SV-PV) error is large and positive, the control 

output will be proportionately large and positive and vice versa if 

error is negative.

Function: Sets proportional band.

19

Parameter

Parameter

Function: Sets integration time.

20

Sets the integration time of PID parameter.

Min

Max

Fac.

0 sec 2000 sec 120 sec

Term I accounts for past values of the SV-PV error and 

integrates them over time to produce the I term. 

Setting "0" will turn OFF integration.

Example :

 If there is a residual SV-PV error after the 

application of proportional control, the integral term seeks to 

eliminate the residual error by adding a control effect due to 

the historic cumulative value of the error. 

Min

Max

Fac.

Function: Sets differential time.

21

Parameter

Sets the differential time of PID parameter.

Setting "0" will turn OFF differential.

Term D is a best estimate of the future trend of the SV-PV error, 

based  on  its  current  rate  of  change.  It  is  sometimes  called 

"anticipatory control", as it is effectively seeking to reduce the 

effect  of  the  SV-PV  error  by  exerting  a  control  influence 

generated  by  the  rate  of  error  change.  The  more  rapid  the 

change, the greater the controlling or dampening effect.

Min

Max

Fac.

0 sec 1000 sec 30 sec

Function: Sets Control1 output.

23

Parameter

This parameter is used to configure control1 out as,

       = SSR

       = Relay 

User has to set this parameter in accordance with the output 

used.

24

Parameter

Function: To lock keypad.

This parameter is used to lock the parameter so that 
tampering is not possible by by-standers.
         = unlocked parameter
         = Locked parameter
When locked all parameters can only be viewed ,but can not 
be modified.

Min

Max

Fac.

Min

Max

Fac.

Function: Set the hysteresis width for ON-

OFF action in Control1.

22

Parameter

Min

Max

Fac.

O

1 C

O

100 C

O

2 C

This parameter will be prompted only if selected control action 

is       (reverse) or       (forward) in          setting.

It sets the deadband between ON & OFF switching of the 

output.

O

Example (For Fd control) : 

If the set point is set at 100 C and 

O

O

hysteresis is set at 2 C, then when the system reaches 100 C, 

O

the heater relay will go OFF. Since the hysteresis is 2 C, the 

O

O

O

heater relay will get ON (restart) at 102 C (100 C +2 C).

Keypad Locked

Keypad Locked

TM

Disclaimer:

 This manual & its contents remain the sole property of  

PVR  CONTROLS . India and shall not be reproduced or distributed 

without  authorization. Although  great  care  has  been  taken  in  the 

preparation of this document, the company or its vendors in no event 

will be liable for direct, indirect, special, incidental or consequential 

damage  arising  out  of  the  use  or  inability  to  use  the  product  or 

documentation, even if advised of the possibility of such damages. 

No part of this manual may be reproduced or transmitted in any form 

or by any means without the prior written permission of the company. 

PVR  CONTROLS.,  reserves  the  right  to  make  and  changes  or 

improvements without prior notice.

Warranty:

 This product is warranted against defects in materials and 

workmanship for a period of one year from the date of purchase. 

During the warranty period, product determined by us to be defective 

in form or function will be repaired or, at our option, replaced at no 

charge.  This  warranty  does  not  apply  if  the  product  has  been 

damaged by accident, abuse, and misuse or as a result of service or 

modification other than by the company. This warranty is in lieu of any 

other warranty expressed or implied. In no event shall the company 

be held liable for incidental or consequential damages, including lost 

revenue or lost business opportunity arising from the purchase of this 

product.

04 / 23.11.19

Digital Panel Meter

Power Analyzer

Timer , PLC , HMI

Data Logger 

OUR OTHER PRODUCTS

Calibration Certificate

DATE

MODEL NO.

Claimed Accuracy :

For TC inputs

: 0.3% of FS

O

For RTD inputs : 0.1% of FS +/-1 C

(20 min of settling time for TC inputs)

Calibration Instrument & Sr. No :

Calibrated ON 

:

Valid Upto 

:

The calibration of this unit has been verified at the following 

values :

SENSOR TYPE

RTD

VALUE 

O

TESTED ( C)

O

0 C

O

100 C

O

350 C

J,K

O

50 C

O

400 C

O

650 C

Instrument is confirmed accepted as accuracy is within the 

specified limit. This certificate is valid upto one year from the 

date of  issue.

CONTROLLER

SR. NO.

Checked By :

PVR Controls, India

(Specification are subject to change, since development is a 

continuos process.)

VALUE 

O

Observed ( C)

All values 

within 

specified 

limit of 

accuracy

LED Indication

LED

Description

Status

ON

OFF

Relay1 / SSR OFF.

Relay1 / SSR ON.

ON

OFF

Relay2 OFF.

Relay2 ON.

ON

OFF

Tuning is in progress.
Tuning Stop. 

FLASHING

ON

Dwell time elapsed.

Dwell timer is in progress..  

Alarm relay ON.

 Alarm Relay OFF.

ON

OFF

ON

OFF

Parameters are Locked.      
Parameters are Unlocked.

OFF

Dwell timer disabled. 

Error Messages

Message

Description

Displays when input sensor is disconnected 

or sensor is not connected.

Flashes when measured value is higher 

than input range.
Flashes when measured value is lower 

than input range.

ON

Alarm indication ON.

(for Single Relay)

 

OFF

Alarm indication OFF.

(for Single Relay)

 

If user tries to enter Pro-key mode without inserting the pro key or 
with wrong connection, no further function will be activated after 
displaying “      or      ”. Controller will display “         ”. Then switch off 
controller and insert the pro key properly and try to enter Pro key 
mode.
User has to first Upload the parameters in the Subzero Validated 
Blank Pro-Key and then subsequently use it for downloading.
    

Uploading mode

Press       key to upload the parameters to Pro Key.
Lower display will show "

         

" once uploading is done. Press       to 

exit display will show "

----

" and return to normal display.

    Downloading mode

Similarly connect Pro key to the controller .
Press        key  to  download  all  parameters  from  Pro  key  to  the 
controller.
Lower display will show "

          

" once download is done.

Once done press      key to exit and display will flash and return to 
normal mode.

Pro-Key ( On Request ) (Not for Single Relay)

Function

Keys to be Used

To upload the parameters from the 

controller
To download the parameters to the 

controller
To set and exit 

touch "     " key

touch "     " key

touch  "     " key

To use Pro-key user must insert it prior to power ON. Insert the pro-
key  and  power  ON  controller.  When  the  display  flashes  for  5 
seconds, touch the      key for 1 second. Controller will enter into 
Pro-key mode and will display “                 ”. Then touch either of the 
below given keys to use the Pro-key. 
Functions of Pro-key and the keys to be used for are as given below: 

Temperature above the maximum high

temperature limit.
Temperature below the minimum low

temperature limit.

Function: Sets the alarm type. 

( only For 2 Relay)

13

Function: Set the hysteresis for ON-OFF 

action in Control2. 

(only For 2 Relays)

12

Min

Max

Fac.

O

1 C

Parameter

O

100 C

O

2 C

This parameter will be prompted only if selected control action 

is rE (reverse) or Fd (forward) in             setting.

It  sets  the  deadband  between  ON  &  OFF  switching  of  the 

output.

It's applicable when         is      (reverse) or

      (forward).

Min

Max

Fac.

: Deviation

: Absolute

Parameter

For alarm types setting , please 

refer Alarm Type description.

O

Example (For Fd control) : 

If the set point is set at 100 C and 

O

O

hysteresis is set at 2 C, then when the system reaches 100 C, 

O

the heater relay will go OFF. Since the hysteresis is 2 C, the 

O

O

O

heater relay will get ON (restart) at 102 C (100 C +2 C).

 Parameter

Function: T

temperature limit. 

(only for Single relay)

o set maximum allowable high 

9

O

Example: 

If  this  parameter  is  set  to  700 C  and  the 

O

temperature reaches or goes above 700 C, display will show

      (High Temp.)  alarm  indicating  that  the  temperature  has 

reached or gone above the value set in this parameter.

Min

Max

Fac.

(Message on display)

Note : Ht fault will be ignored at every power ON.

Function: Sets control action for relay2.

(only For 2 Relay)

11

Parameter

This parameter used to set required control action for relay 2 

as,

= No action
= Reverse
= Forward
= Dwell time

Min

Max

Fac.

 Parameter

Function: To set minimum allowable low 

temperature limit. 

(only for Single relay)

10

O

Example: 

If this parameter is set to -40 C and the temperature 

O

reaches or goes below -40 C, display will show      (Low temp) 

alarm  indicating  that  the  temperature  has  reached  or  gone 

below the value set in this parameter.

Min

Max

Fac.

(Message on display)

Function: Sets control action for 

relay1/SSR.

16

This parameter is used to set required control action for 

relay 1/SSR as,

Parameter

= Reverse
= Forward
= PID

Min

Max

Fac.

LEVEL2 Parameter

Press  &  hold          key  for  6  seconds  to  enter  into  Level2 

parameter setting(            will flash). When release the key, 

           will flash.

Press 

UP/DOWN

 keys to modify the set value and to go to the 

next parameter by pressing        key.

Press the         key to save the set value and to come out of 

parameter setting after changing the set value. 

15

Parameter

Function : To restore default settings of 

the controller.

When Set to Yes all parameter are programmed to factory 

values.

Useful to debug setting related problems.

Min

Max

Fac.

14

Set "      " to enable AL1 icon.

AL1 icon turns ON when the corresponding alarm output 

turns ON.

Type of alarm can selected by using Mod2 parameter.

Parameter

Function: Sets AL1 icon as alarm relay 

ON/OFF indicator for alarm indication. 

(only For 2 Relay)

Min

Max

Fac.

For Single Relay :

When temperature is above high temperature limit or 

temperature is below low temperature limit, AL1 indication 

ON.

Both alarms will be ignore at power ON for first time till the 

setpoint not achieved. (First PID action performed)

Function: Sets the upper limit of PV input.

7

Parameter

Once set at a particular value, this will not allow the set point 

to go above this value.
When changing the setting value and SV > HSV, SV will 

reset as HSV.

Sets the maximum limit for set point adjustment. It can be 

set from LSV+1 value to maximum specified range of 

selected sensor.

Min

Max

Fac.

O

750 C

For J type sensor

O

750 C

    

+1

Function: Sets the lower limit of PV input.

6

Parameter

Min

Max

Fac.

Once set at a particular value, this will not allow the set point 

to go below  this value.

O

-50 C

For J type sensor

When changing the setting value and SV < LSV, SV will 

reset as LSV.

Sets the minimum limit for set point adjustment. It can be set 

from minimum specified range of selected sensor to HSV-1 

value.

O

-50 C

    

- 1

8

Parameter

Function : To set Dwell Timer. 

(Only for Single Relay)

Min

Max

Fac.

When Set to        Dwell timer is enabled. 

Note:

 When selected dwell time 

can be set in Set Mode.

+

+

Function: Runs auto tuning.

17

Parameter

This parameter is used to set YES/NO to start and stop  Auto-

tuning.

When Set as       , the unit starts  auto-tuning. After 

Completing          is automatically Set.

During auto-tuning, the AUTO icon is continuously ON.

This parameter will  be prompted only if selected control 

action is PID in           . 

Min

Max

Fac.

Ordering Information

=

=

=

=

=

=

=

=

=

Alarm Types ( only for Two Relay )

Setting

Alarm Type

Description

Deviation high limit alarm

Deviation low limit alarm

Absolute value high limit 

alarm

Absolute value low limit 

alarm

 *

         : Alarm output hysteresis

High temperature alarm

Low temperature alarm

SV =           +

FD Alarm ON when PV < SV - 

Alarm OFF when PV = SV

SV =           +

FD Alarm ON when PV > SV + 

Alarm OFF when PV = SV

SV =

Alarm ON when PV < SV - 

Alarm OFF when PV = SV  

SV =  

 Alarm ON when PV > SV + 

Alarm OFF when PV = SV

PV >  

PV <

(Only for Single Relay)

(Only for Single Relay)

=

=

=

W 2 C 3 4 XX

T

2 44

-

48 X 48

Output 1

-

-

Power 

Temperature in White
Temperature in Red

Touch

Keys

Dual Line

Display

T

K

Display Color

Keypad

Analog

PT100 + TC (J, K)

TC (J, K)

Output 2

AA

Relay 16A

(Single Output)

Alarm Relay

XXX

Customized Part

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