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STUDER INNOTEC

                        

 

 

 

 

 

  

XP-COMPACT 

 

 

1.5 Precautions 

This manual must be readily available for the user at all times. The user must be familiar with the 
precautions and safety aspects. 
During operation of XP-COMPACT, high voltages are generated at the connections and inside of 
the appliance which could be deadly fatal. Work on the appliance and on the installation should 
only be carried out by qualified and trained personnel.  
The whole installation connected with the XP-COMPACT must comply with the respective valid 
codes and ordinances. 
Persons without the written authorization from STUDER INNOTEC are strictly forbidden to carry 
out any changes or repairs on the appliances. For authorized changes only original parts are to be 
used. 
The XP-COMPACT may only be used when it has been installed in accordance with these instruc-
tions and all parts have been correctly assembled and installed. 
On the IN- and OUTPUT points of the XP-COMPACT only the already selected energy sources 
and consumer appliances should be connected. 
In order to carry out any maintenance or repair work on the XP-COMPACT without danger, all 
connections must be disconnected beforehand. 
 

Caution: Even when a XP-COMPACT has been disconnected from the all connections, at the 

OUTPUT point there could still be deadly fatal voltages present. To remove these voltages 

you must switch the XP-COMPACT ON with the ON/OFF switch. After one minute the elec-

tronics are discharged and any work can now be safely carried out. 

 
The XP-COMPACT is only suitable for internal use and under no circumstances should it be sub-
jected to snow, rain, or any other wet conditions 
By installations in motorized vehicles the XP-COMPACT must be protected from water-spray and 
any other wet conditions.. 
The XP-COMPACT may only be connected to lead –acid or lead-gel batteries. 
 
Caution: In normal use lead-acid and lead-gel batteries give out explosive gases. Never smoke or 
allow a spark or flame in the vicinity of batteries. The batteries must always be stored or placed in 
a well ventilated area, they should be placed in such a way that there is no danger of short circuit-
ing through carelessness. Never charge frozen batteries. 
 
The XP-COMPACT is not to be used or sold for life support equipment or applications.  

1.6 Special 

Precautions 

While working on batteries there should always be a second person close to you or within your 
voice range, in case help is needed. 
Plenty of fresh water and soap must be ready at hand so that in case of acid coming in contact with 
skin, eyes and clothes, the areas in question can be thoroughly washed. 
If acid enters the eyes, you must thoroughly wash the eyes with cold running water for at least 15 
minutes. It is recommended that you immediately consult a medical doctor. 
Baking powder neutralizes battery acid electrolyte. Always keep some at hand.  
Special care must be taken when working with metal tools near or on the batteries. With tools such 
as screwdrivers, spanners etc. short-circuits can result. Sparks produced by the short-circuit can 
cause an explosion. 
When working on batteries all personal metal items such as rings, necklaces and bracelets must 
be removed. Batteries are so powerful that short-circuit with these items can melt them and thus 
cause severe burns. Always follow the battery manufacturer’s instructions. 
Under certain conditions the XP-COMPACT or a connected generator can start automatically. 
While working on an electrical installation you must ensure that these appliances are disconnected 
beforehand from the installation.  

User manual    

 

 

   XP-COMPACT V2.0 E

 

 

                         

4

 

Содержание XP-COMPACT XPC 1112

Страница 1: ...1112 XP COMPACT XPC 1624 XP COMPACT XPC 1648 Remote control RCC 01 Temperature sensor CT 35 Solar charge controller XPCxxxx S AC cable cover CFC 01 IP 23 top cover C IP23 User manual XP COMPACT V2 0 E STUDER INNOTEC TEL 41 0 27 205 60 80 Rue des Casernes 57 FAX 41 0 27 205 60 88 CH 1950 SION EMAIL info studer inno com ...

Страница 2: ...ECTING PANEL FRONT SIDE 8 3 6 CABLING WIRING 9 3 6 1 Pre installation settings 9 3 6 2 Connection to battery 9 3 6 3 Connecting the 230Vac Consumer Appliance AC OUTPUT 9 3 6 4 Connecting the 230Vac Input AC INPUT 9 3 6 5 Connecting the Solar modules SOLAR Only with solar option 9 3 6 6 Connection to Auxiliary Contact 10 3 6 7 Connection to Temperature Sensor Temp 10 4 Control 10 4 1 DISPLAY AND CO...

Страница 3: ...NUAL CONTROL OF THE AUXILIARY CONTACT 17 6 Programming 17 6 1 STANDARD SETTING 18 6 1 1 Battery voltage 18 6 1 2 Auxiliary contact 18 6 2 RESET VALUE 18 6 3 BATTERY VOLTAGES AND ABSORPTION TIME 18 6 3 1 Table of voltage and timing threshold 18 6 3 2 Set the voltage and timing threshold 18 6 4 PROGRAM THE AUXILIARY CONTACT 19 6 4 1 Principle 19 6 4 2 The programming of the Auxiliary Contact is carr...

Страница 4: ...sibilities mentioned in this manual The warranty period for the XP COMPACT is 2 Years 1 3 Warranty Disclaimer We do not accept any responsibility for any damages occurring through use manipulation working situation and handling which are not explicitly mentioned in these operating instructions Following cases are not covered by the warranty High voltage at INPUT i e 48V at the Battery INPUT of XP ...

Страница 5: ...st be protected from water spray and any other wet conditions The XP COMPACT may only be connected to lead acid or lead gel batteries Caution In normal use lead acid and lead gel batteries give out explosive gases Never smoke or allow a spark or flame in the vicinity of batteries The batteries must always be stored or placed in a well ventilated area they should be placed in such a way that there ...

Страница 6: ...voltage and stabilized frequency In order to start large electric motors the user has the possibility to employ a short start power which is 3 times the nominal power of the XP COMPACT The inverter is protected against overload and short circuits A power stage with the latest MOS FET power transistors a toroidal transformer and a fast regulating system make up a robust and reliable inverter with h...

Страница 7: ...2 5 Remote control As an option a remote control can be connected to XP COMPACT Extra display and program ming possibilities are available on the remote control see Chap 5 The remote control is supplied with a 20m long cable This cable can go to 40m long On the remote control output power and charging current are also monitored 2 3 Battery connections Lead acid batteries are normally available in ...

Страница 8: ... to 80 de gree Celsius 3 3 Protection cover IP23 This cover IP23 Order ref C IP23 can be easily ins talled after the fixation of the XP COMPACT To install it release a little the too screws down and more the two up Then insert the IP 23 cover between the XP COMPACT and the wall The cover must touch the screws Lock on the four screws it s ready 3 4 Connections 3 4 1 General instructions on connecti...

Страница 9: ...y polarity before connecting A wrong connection could damage the system BATTERY Temp sens AC OUT AC IN N L H G K F E C B M A N L D J A Battery Battery cable already installed B SOLAR Connecting terminal for Solar modules C Remote contr Connecting terminal for Remote Control RCC 01 D Equalize Slide switch for equalization of the Battery E Transfer delay Slide switch for Transfer Delay F Temp Connec...

Страница 10: ...ED 12 Battery Low High is lit the battery charge is too low If the LED 12 Battery Low High is blinking the battery charge is too high Caution With a wrong battery voltage the XP COMPACT can be destroyed For example connecting a XPC 1112 to a 48V Battery Nevertheless if the XP COMPACT had been connected with reverse polarity it is highly probable that the fuse inside the casing is broken Before ope...

Страница 11: ...g in the Remote Control The length of the cable for Remote Control should not exceed 40m We deliver it with 20m cable 3 6 7 Connection to Temperature Sensor Temp The Temperature sensor CT 35 is connected in the terminal marked Temp with a RJ11 6 connec tor The Temperature Sensor can be plugged IN or plugged OUT during any operating situation Push in the connector without forcing it until you hear ...

Страница 12: ... 2 CHARGER Battery Charger is working The input voltage is out value voltage or frequency 3 SOLAR CHARGE Connected Solar modules are delivering energy 4 Program Program mode for Aux Contact 5 Contact active Auxiliary Contact is activated 6 Contact manual Aux Cont manually activated 7 Transfer system is active Input AC voltage is directly connected to AC OUT outlet Transfer system by pass is dis ab...

Страница 13: ...er to start motors 4 6 1 Charge detection system Standby In order to avoid unnecessary discharge of the battery the inverter switches OFF automatically if no consuming appliance is connected and switches ON automatically again if a consuming appli ance is connected The LED 8 blinks if the inverter is in Standby Mode The switching on starting level can be adjusted with the turning knob 24 STANDBY A...

Страница 14: ...and the battery condition This setting is comparable with the levels of 10 8V 21 6V 43 2 which are given for most batteries on nominal load All voltage levels equalization absorption floating and disconnection voltage can be programmed by mean of the optional remote control 4 7 The Battery charger 4 7 1 Cycle of charge The full automatic XP COMPACT Battery Charger is adjusted at the factory so tha...

Страница 15: ...umer load like any other connected load to the grid or the generator His consumption should be added to the consumption of every active consumer connected at the AC output of the XP COMPACT The maximum used current used by the charger is limited to 6A This mean that the minimum required current from the source is 6A or greater If that s not the fact the charging current should be diminished propor...

Страница 16: ...ections The XP COMPACT provides a break free alternating voltage for the consuming appliance A quick transfer switch is not always sensible nor is it always desired For example when the consuming appliances are operated by a small back up generator an over load of a short duration on such a generator i e start of a vacuum cleaner etc has the effect of decreasing the voltage for a short time As in ...

Страница 17: ...ntrol is suitable for sur face mounting on the wall or on to a switch board It is fixed with 4 screws All operating controls and displays ex cept from level adjustment are available on the Remote Control Several extra features are implemented in the remote control A charging current monitor 25 Output power monitor 25 The battery status monitor Auxiliary contact programming Battery voltage level ad...

Страница 18: ...e XP COMPACT 1 2 3 4 ON OFF batt Remote contorl 60V 0 5A max Remote control COMPACT only Dry contact The Control Input is connected in parallel to the ON OFF push button The XP COMPACT can be switched on or off through this input with an impulse button or an impulse contact Order Number for Remote Control RCC 01 Dimensions H x B x T 111 5 x 136 5 x 25mm Caution No external voltage should be connec...

Страница 19: ...rpt time LED 10 13 LED 12V 24V 48V 12V 24V 48V 12V 24V 48V 12V 24V 48V 14 12 0 24 0 48 0 13 7 27 4 54 8 15 0 30 0 60 0 15 5 31 0 62 0 4 h 15 11 8 23 6 47 2 13 6 27 2 54 4 14 8 29 6 59 2 15 4 30 8 61 6 3 h 16 11 6 23 2 46 4 13 5 27 0 54 0 14 6 29 2 58 4 15 3 30 6 61 2 2 h 17 11 4 22 8 45 6 13 4 26 8 53 6 14 4 28 8 57 6 15 2 30 4 60 8 1 h 18 11 2 22 4 44 8 13 3 26 6 53 2 14 2 28 4 56 8 15 1 30 2 60 ...

Страница 20: ...ogram is lit as an indication that the XP COMPACT is in program mode A lit LED shows the programmed condition for the auxiliary contact LED 10 11 12 13 factory set ting With the Push Button 20 select select the desired condition in which the contact should be acti vated With the Push Button 19 Change status confirm or change the status for this condition If desired with the Push Button 20 select s...

Страница 21: ...ode the disabled functions are displayed by blinking LED So you can see in witch mode is disabled 6 5 1 Diagram of the different mode 9 Show an off LED Show a blinking LED Show a lighted LED CHARGER INVERTER AC OUT AC IN 1 2 7 8 9 All the functions are enabled This is the fac tory setting CHARGER INVERTER AC OUT AC IN 1 2 7 8 9 The inverter is disabled Only the transfer switch and the charger will...

Страница 22: ...rrection PFC EN 61000 3 2 Optional solar charger 4 stages Maximum PV open circuit voltage V 25 V 45 V 90 V Maximum charge current A 30 A 30 A 20 A Working principle I U Uo Equalize every 25 cycles Shunt Shunt Shunt Battery control thresholds and times adjustable by the user only with RCC 01 Absorption time 0 4 h End charge cycle voltage 14 4 V 28 8 V 57 6 V Floating voltage 13 6 V 27 2 V 54 4 V Eq...

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