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Stryker Surgistool 830, Руководство пользователя

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Service Information

7

HYDRAULIC SYSTEM TROUBLESHOOTING

PROBLEM/SYMPTOM

SOLUTION

Jack will not raise to full height.

Add hydraulic fluid (see below). Check for leaks.

Jack will not hold in raised position.

Close the needle valve completely. If the jack holds,

replace valve (

page 9)

. If the jack does not hold, re-

place jack.

Jack will not pump up.

Remove excess air (vacuum) in system (see below).

If the jack still will not pump up, replace jack.

Contact Stryker technical support at 1

−

800

−

327

−

0770 for further assistance.

REMOVING EXCESS AIR (VACUUM) FROM THE HYDRAULIC SYSTEM

1. Pump the jack completely up and continue to pump the pedal after the jack reaches the top.  This will

force the air through the system and the jack should now pump up.

JACK DESCENT RATE ADJUSTMENT

1. Pump the jack up to full height.
2. The descent rate butterfly valve is located on the manifold assembly. Reach under the base hood and

turn the valve clockwise to decrease the rate of descent.  Turn it counterclockwise to increase the rate

of descent.

Back to Table of Contents

Содержание Surgistool 830

Страница 1: ...Medical For parts or technical assistance call 800 327 0770 option 2 Surgistool Model 830 Operations Maintenance Manual Important Information File in your maintenance records ...

Страница 2: ...ydraulic Valve Replacement 9 Brake Adjustment 9 Quick Reference Replacement Parts List 10 Assembly Drawings And Parts Lists Seat to Base Assembly 11 Motorcycle Seat to Base Assembly 12 Round Obround Seat Assembly 13 Motorcycle Seat Assembly 14 Base Assembly 16 17 Jack Assembly 18 20 Pump Pedal Assembly 21 Release Pedal Assembly 22 Brake Assembly 23 Optional Back Rest Assembly 24 Optional Wrist Res...

Страница 3: ...ngs and should be carefully reviewed WARNING Alerts the reader about a situation which if not avoided could result in death or serious injury It may also describe potential serious adverse reactions and safety hazards CAUTION Alerts the reader of a potentially hazardous situation which if not avoided may result in minor or moderate injury to the user or patient or damage to the equipment or other ...

Страница 4: ...tion Guide 3 BASE PEDAL OPERATION A B C SIDE VIEW A Push down to set Surgistool brake Lift up to release brake B Pump to raise Surgistool height C Depress to lower Surgistool height Back to Table of Contents ...

Страница 5: ...erclockwise Slide the back rest in or out Turn knob B clockwise until the back rest is secure ADJUSTING THE OPTIONAL WRIST RESTS To adjust the height of the optional wrist rests turn knob A counterclockwise Raise or lower the wrist rest to the desired height Turn knob A clockwise un til the wrist rest is secure To pivot the wrist rest assembly turn knob B counter clockwise Pivot the wrist rest to ...

Страница 6: ...properly page 7 Hydraulic drop rate set properly page 7 Hydraulic oil level sufficient page 8 Lubricate where required Serial No Completed By _________________________________ Date _____________ NOTE The serial number label is located under the base frame see page 11 for reference NOTE Preventative maintenance should be performed at a minimum of annually A preventative maintenance pro gram should ...

Страница 7: ...alahad Phenolic Puritan Churchill Chemical Company 1 ounce gallon Hi Tor Quaternary Huntington Laboratories 1 2 ounce gallon LPH Phenolic Vestal Laboratories 1 2 ounce gallon Matar Phenolic Huntington Laboratories 1 2 ounce gallon Omega Quaternary Airwick Professional Products Division 1 2 ounce gallon Quanto Quaternary Huntington Laboratories 1 ounce gallon Sanikleen Quaternary West Chemical Prod...

Страница 8: ...p replace jack Contact Stryker technical support at 1 800 327 0770 for further assistance REMOVING EXCESS AIR VACUUM FROM THE HYDRAULIC SYSTEM 1 Pump the jack completely up and continue to pump the pedal after the jack reaches the top This will force the air through the system and the jack should now pump up JACK DESCENT RATE ADJUSTMENT 1 Pump the jack up to full height 2 The descent rate butterfl...

Страница 9: ... sure there are no hydraulic leaks If there are the hydraulic jack must be replaced 5 Lower the jack to the full down position 6 Using a 3 4 open end wrench slowly turn the fill plug located on the side of the reservoir counterclock wise to allow excess system pressure to vent Remove the fill plug 7 The hydraulic fluid should be visible at the bottom of the fill hole If it is not add Mobil Aero HF...

Страница 10: ...ocedure 1 Pump the jack fully up and raise the base hood see above 2 Turn butterfly valve A clockwise to close off the needle valve 3 Remove the cap screw and washers holding the manifold as sembly B on the hydraulic jack 4 Using a 3 4 open end wrench remove the needle valve C from the manifold assembly 5 Install the new needle valve reattach the manifold assembly open the butterfly valve and reat...

Страница 11: ...w Control 830 10 70 Pad Back Rest 830 20 20 Pad Wrist Rest 830 40 10 Pedal Brake 716 1 275 Pedal Pump Release 715 1 126 Relief Valve Hydraulic Jack 763 20 34 Seat Motorcycle 763 201 29 Seat Obround Pad 830 30 10 Seat Tear Drop Pad 830 20 10 Seat Riser Kit 2 830 201 28 T Handle Female 24 45 T Handle Male 24 44 Back to Table of Contents ...

Страница 12: ...101 Round 830 30 101 Obround reference only Item Part No Part Name Qty A page 13 Seat Assembly 1 B 16 28 Nylock Nut 4 C 11 63 Flat Washer 4 D 4 193 Hex Soc But Hd Cap Scr 4 E page 16 17 Hydraulic Base Assembly 1 F 830 90 4 Name Plate 1 J 921 1 252 Serial No Label 1 Back to Table of Contents ...

Страница 13: ... 20 reference only Item Part No Part Name Qty A page 14 Motorcycle Seat Assembly 1 B 16 28 Nylock Nut 4 C 11 63 Flat Washer 4 D 4 193 But Hd Cap Screw 4 E page 16 17 Hydraulic Base Assembly 1 F 830 90 4 Name Plate 1 G 921 1 252 Serial No Label 1 Back to Table of Contents ...

Страница 14: ...1 F 830 20 26 Male Hinge and Pin 1 H 830 20 27 Flat Hd Carriage Bolt 1 J 24 45 T Handle Female 1 K 24 44 T Handle Male 1 L 12 12 Lockwasher 12 M 4 193 Hex Soc But Hd Cap Screw 12 N 14 20 Nylon Washer 1 P 11 4 Flat Washer 1 R 830 20 25 Hinge Spring 1 S1 830 30 10 Obround Seat Assembly 1 S2 830 20 10 Round Seat Assembly 1 T 830 20 20 Back Rest Assembly 1 W 830 91 3 Rotation Label 1 X 38 278 Compress...

Страница 15: ...ng 1 E 830 20 28 Female Hinge 1 Y 763 201 27 Adjustment Plate 2 F 830 20 26 Male Hinge and Pin 1 AA 11 2 Flat Washer 4 H 830 20 27 Flat Hd Carriage Bolt 1 AB 3 76 Hex Hd Cap Screw 2 J 24 45 Female T Handle 1 AC 763 201 28 U Bracket 1 K 24 44 Male T Handle 1 AF 16 28 Nylock Nut 8 L 12 12 Lockwasher 10 AH 763 201 24 Pivot Assembly 2 M 4 193 But Hd Cap Screw 10 AJ 3 49 Hex Hd Cap Screw 2 N 14 20 Nylo...

Страница 16: ...Notes 15 Back to Table of Contents ...

Страница 17: ...830 10 100 Base Assembly 16 Back to Table of Contents ...

Страница 18: ...Flat Washer 3 AZ 763 20 13 Manifold Mounting Bracket1 N 37 196 Protective Cap 3 BA 715 1 133 Spring Guide 1 P 4 186 But Hd Cap Screw 3 BB 763 1 15 Jack Spring 1 R 37 80 Retaining Washer 3 BC 763 1 16 Spring Guide 1 S 830 10 53 Caster 3 BD 390 1 67 Jack Washer 1 T 11 13 Flat Washer 3 BE 37 55 Protective Cap 3 W 16 64 Nylock Nut 3 BF 4 135 But Hd Cap Screw 3 Y 830 10 35 Brake Tip 1 BH 37 56 Retainin...

Страница 19: ...No Part Name Qty A 48 13 Needle Valve 1 B 48 146 90 Adjustable Elbow 1 C 390 2 147 L Fitting 1 D 763 20 23 Return Line 1 E 763 20 34 Replacement Valve Ass y 1 F page 19 Jack Assembly 1 G 830 10 71 Pressure Line 1 Back to Table of Contents ...

Страница 20: ...36 Pump Cylinder 1 D 390 2 137 Pump Cap 1 T 390 1 237 Pump Gasket 1 E page 20 Jack Base Assembly 1 W 830 10 63 Actuator 1 F 390 2 147 L Fitting 1 Y 715 1 331 Piston End 1 H 390 2 128 Packing 1 Z 926 20 161 Cup Packing 1 J 388 1 38 Plug 1 AA 926 20 162 Wear Ring 1 K 390 2 135 Pump Piston 1 AB 4 14 Soc Hd Cap Screw 1 L 830 10 61 Reservoir 1 AC 390 1 238 Actuator Gasket 1 M 45 110 O Ring 2 AD 45 14 O...

Страница 21: ...ame Qty A 946 1 291 Jack Base 1 B 926 20 154 Seal 1 C 926 20 153 Check Valve 1 D 926 20 156 Seal 1 E 926 20 159 Valve Plug 1 F 926 20 157 Base Plug 1 H 926 20 155 Seal 1 J 926 20 152 Check Valve 1 K 926 20 158 Reservoir Plug 1 Back to Table of Contents ...

Страница 22: ... 130 Pump Pedal Assembly 21 Item Part No Part Name Qty A 830 10 131 Pump Pedal Assembly 1 B 11 271 Washer 1 C 715 1 126 Pedal Pad 1 D 946 1 155 Bumper 1 E 2 18 Rd Hd Machine Screw 1 Back to Table of Contents ...

Страница 23: ...ease Pedal Assembly 22 Item Part No Part Name Qty A 830 10 21 Release Pedal Ass y 1 B 11 271 Washer 1 C 715 1 126 Side Control Pedal Pad 1 D 946 1 155 Bumper 1 E 2 18 Rd Hd Machine Screw 1 Back to Table of Contents ...

Страница 24: ...rm 1 E 716 1 275 Brake Pedal 1 F 25 106 Semi Tubular Rivet 1 G 25 113 Semi Tubular Rivet 1 H 26 215 Dowel Pin 2 J 38 279 Compression Spring 1 K 11 286 Flat Washer 1 A complete brake assembly including the brake tip and foot not shown here is part number 830 10 450 The brake tip and foot assembly not shown here is part number 830 10 451 Back to Table of Contents ...

Страница 25: ...61 H Soc But Hd Cap Scr 12 C 830 20 38 Wear Strip 4 M 14 20 Nylon Washer 1 D 830 20 28 Female Hinge 1 N 11 54 Flat Washer 1 E 830 20 26 Male Hinge and Pin 1 P 830 20 25 Hinge Spring 1 F 830 20 27 Flat Hd Carriage Bolt 1 R 830 20 20 Back Rest Assembly 1 H 24 45 T Handle Female 1 S 830 91 3 Rotation Label 1 J 24 44 T Handle Male 1 T 38 278 Compression Spring 1 Back to Table of Contents ...

Страница 26: ... Screw 2 B 830 40 10 Wrist Rest Weldment 2 B 11 262 Washer 2 C 4 193 Hex Soc But Hd Cap Scr 12 C 830 40 201 Spacer 2 D 24 44 T Handle Male 4 D page 13 Seat Assembly Ref F 830 40 27 Clamp Bushing 2 H 4 161 Hex Soc But Hd Cap Scr 2 J 830 40 24 Clamping Bracket 1 K 16 28 Nylock Nut 2 L 11 63 Flat Washer 2 M 830 91 3 Rotation Label 2 N 81 230 Flange Bearing 4 P 830 40 20 Wrist Rest Supt Wldmt 2 Back t...

Страница 27: ...830 201 28 Optional 2 Seat Riser Assembly 26 Item Part No Part Name Qty A 4 161 Button Hd Cap Screw 4 B 11 63 Flat Washer 4 C 16 28 Nylock Nut 4 D 830 21 13 Seat Riser 1 Back to Table of Contents ...

Страница 28: ...nce manual for each device This statement constitutes Stryker s entire warranty with respect to the aforesaid equipment STRYKER MAKES NO OTHER WARRANTY OR REPRESENTATION EITHER EXPRESSED OR IMPLIED EXCEPT AS SET FORTH HEREIN THERE IS NO WARRANTY OF MERCHANTABILITY AND THERE ARE NO WARRANTIES OF FITNESS FOR ANY PARTICULAR PURPOSE IN NO EVENT SHALL STRYKER BE LIABLE HEREUNDER FOR INCIDENTAL OR CONSE...

Страница 29: ...oval from the Stryker Customer Service Department An autho rization number will be provided which must be printed on the returned merchandise Stryker reserves the right to charge shipping and restocking fees on returned items SPECIAL MODIFIED OR DISCONTINUED ITEMS NOT SUBJECT TO RETURN Damaged Merchandise ICC Regulations require that claims for damaged merchandise must be made with the carrier wit...

Страница 30: ... 020 REV W 1 European Representative Stryker EMEA RA QA Director Stryker France ZAC Satolas Green Pusignan Av De Satolas Green 69881 MEYZIEU Cedex France 3800 E Centre Ave Portage MI 49002 800 327 0770 www stryker com ...

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