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26 

 

BOTTLE JACK PARTS LIST 

Index # 

Part Number. 

Description   

Qty. 

26 

GB308-84 

Ball Φ6 

1 

27 

  T91602.1 

Jacket 

1 

28 

QLQ2.1-17 

O-Ring7.7x1.9 

1 

29 

T91602-06 

Piston Rod 

1 

30 

T91602-07 

Oil Reservoir 

1 

31 

QYL 10-17 

Piston 

1 

32 

QYL 10-18 

Seal Ring 

1 

33 

GB3452.1-92 

O-Ring37.5x3.55g 

4 

34 

QYL10-12 

Oil Washer 

1 

35 

T91602-16 

Soleplate 

1 

36 

TF1201C-29 

Oil Plug 

1 

37 

T91602.2 

Handle 

1 

38 

QYL10-04 

Top Nut 

1 

39 

GB3452.1-92 

O-Ring   

1 

40 

TF0202-23 

Handle Bracket 

1 

41 

T90403-19A 

Pin 

3 

42 

QYL8-26 

Piston 

1 

43 

QYL8-09 

J-Ring 

1 

44 

QYL8-10 

Pump Housing 

1 

45 

QYL8-27 

Ring 

1 

46 

QYL8-28 

O-Ring 

1 

47 

QYL8-13 

Washer 

1 

48 

QLQD2B-3 

Torsion Spring Pin 

3 

49 

QYL8-13   

Dust Cup   

1 

50 

QYL8-25A 

Release Valve Rod 

1 

 

Safe Operating Temperature is between 40°F 

– 105°F (4°C - 41°C)   

 

REPLACEMENT PARTS   

For replacement parts Customer Service at 

1-800-222-5381

. Not all equipment components are 

available for replacement; illustrations provided are a convenient reference of location and position in the 

assembly sequence. When ordering parts the following will be required: Model Number, Serial Number 

and Description.   

The distributor reserves the rights to make design changes and or improvements to product 

lines and manuals without notice.   

 

For replacement parts and technical questions, please call 1-800-222-5381. 

 

 

Содержание 46260

Страница 1: ...R S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46260 ...

Страница 2: ... questions relative to a particular application DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 390 623 1536 INTENDED USE This Shop Press is designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming tasks are requi...

Страница 3: ...e of the equipment There are specific applications for which the Shop Press was designed Always check of damaged or worn out parts before using the Shop Press Broken parts will affect the Shop Press operation Replace or repair damaged or worn parts immediately Store idle Shop Press When Shop Press is not in use store it in a secure place out of the reach of children Inspect it for good working con...

Страница 4: ...s of this manual Failure to operate this equipment as directed may cause injury or death The distributor is not responsible for any damages or injury caused by improper use or neglect SAFETY MARKINGS WARNING 1 Study understand and follow all instructions before operating the device 2 Do not exceed rated capacity 3 Prior to use make sure the press is securely anchored 4 The press shall be installed...

Страница 5: ...ield and heavy duty work gloves when operating the press Keep proper balance and footing do not overreach and wear nonskid footwear Only use this press on a surface that is stable level dry and not slippery and capable of sustaining the load Keep the surface clean tidy and free form unrelated materials and ensure that there is adequate lighting Inspect the press before each use Do not use if bent ...

Страница 6: ...d the two base support sections 10 and lower cross member 9 to the left and right frame posts using bolts 11 washers 14 lock washers 13 and nuts 12 2 Put the press frame in an upright position and attach the upper crossbeam 1 to left and right posts 4 using bolts 3 washer 5 lock washer 6 and nuts 7 ...

Страница 7: ...s 18 into the corresponding holes on the bottom side of the upper crossbeam THE UPPER ALIGNMENT TUBES WILL HAVE LARGER DIAMETER TUBING SLEEVES TO FIT OVER THE BOTTOM ALIGNMENT TUBES 4 Before installing the jack press plate 19 attach the lower alignment tubes 8 facing up to the corresponding holes on the jack press plate as shown using bolts 15 washers 16 and nuts 18 ...

Страница 8: ...e to only finger tighten nuts 18 6 Attach the return springs 20 to the upper crossbeam 1 Then insert the jack press plate 19 as shown in the upright position so that the lower alignment tubes 8 will align with the upper alignment tubes 2 Then and then attach return springs to the eyebolts 21 on the jack press plate 19 ...

Страница 9: ...ack press plate 19 and upper crossbeam 1 Adjust the nuts 18 under the jack press plate into the proper position once jack 22 has been installed 8 Insert bed frame pins 24 into the holes on the posts Then insert the joined press bed frame 23 into press frame and onto bed frame pins ...

Страница 10: ...10 9 Verify that all bolts and screws have been tightened 10 Insert the press adapter ram head 25 into the jack press plate 19 using bolt 15 11 Place the bolster plates 17 onto the bed frame 23 ...

Страница 11: ...ir Purge Procedure IMPORTANT BEFORE FIRST USE All numbers in parenthesis refer to the index number from the parts breakdown Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handing This step is to be completed without and weight on the jack 1 Turn release valve 50 clockwise to the closed position...

Страница 12: ...4 until the ram reaches maximum height and continue to pump several times to remove trapped air in the ram 3 Turn release valve 50 counterclockwise to the open position one full turn and lower ram to the lowest position ...

Страница 13: ...lug 36 to release trapped air 5 Turn release valve 50 clockwise to the closed position and check for proper pump action It may be necessary to perform the above step more than once to assume air is evacuated totally 6 Jack is now ready for use ...

Страница 14: ...dure See previous instructions for system purge procedure 3 Inspect before each use Do not use if bent broken or cracked components are noted OPERATION All numbers in parenthesis refer to the index number from the parts breakdown 1 Insert the bed frame pins 24 to desired height then lower the bed frame 23 Ensure bed frame is fully rested on the bed frame pins 2 Place bolster plates 17 on press bed...

Страница 15: ...ary to ensure safety and to prevent accidents Position work piece in a manner which will not allow it to inadvertently fall from the bed frame or pressing block 4 With notched or stamped end of jack handle 54 close the release valve 50 by turning it clockwise until it is firmly closed ...

Страница 16: ...iece aligned to ensure center loading 7 When work is completed stop pumping the handle Stabilize the work piece in a manner which will not allow it to inadvertently fall from the bed frame once the load is removed then slowly turn the release valve counter clockwise in small increments until ram is free from work piece Once ram has fully retracted remove work piece from bed frame Cautiously remove...

Страница 17: ...ts in this equipment are not self lubricating inspect the equipment before use and lubricate when necessary After cleaning lubricate the equipment using a high grade light penetrating oil or lubricating spray For light duty applications use lubrication once a month For heavy and constant use lubrication is recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Preve...

Страница 18: ...y 80 full at all times for proper operation To check the level and to fill remove oil filler plug 1 Position the jack on level ground and lower the saddle 2 Remove the oil plug 3 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING ...

Страница 19: ...19 4 Replace oil plug 5 Perform the Air Purge Procedure TO REPLACE JACK OIL 1 Position the jack on level ground and lower the saddle 2 Open release valve by turning handle counter clockwise 4 full turns ...

Страница 20: ...plug 4 Turn the jack on its side so that old oil will drain from the oil fill hole Note Dispose of hydraulic fluid in accordance with local regulations 5 Position the jack on level ground and keep saddle in the lowered position ...

Страница 21: ... A GOOD GRADE HYDRAULIC JACK OIL DO NOT USE HYDRAULIC BRAKE FLUID ALCOHOL GLYCERINE DETERGENT MOTOR OIL OR DIRTY OIL USE OF A NON RECOMMENDED FLUID CAN CAUSE DAMAGE TO A JACK AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF LO...

Страница 22: ...enly as possible along the threaded post TROUBLESHOOTING JACK WILL NOT LIFT LOAD JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING WILL NOT LIFT TO FULL EXTENSION CAUSES AND SOLUTIONS Release valve is not completely closed Turn handle clockwise Weight Capacity Exceeded Air is in the hydraulics Purge air from system Low oil level Add oil as required Oil reservoir is overfilled Drain exc...

Страница 23: ...23 ASSEMBLY DIAGRAM ...

Страница 24: ...5 Spreader 1 10 T52001B 06 Base Support 2 11 GB T 5781 Nut Bolt M10x30 4 12 GB T 6170 Nut M10 4 13 GB T 93 Lock Washer 10 4 14 GB T 97 1 Washer 10 4 15 GB T 5781 Nut Bolt M8x20 17 16 GB T 97 1 Washer 8 18 17 T52001B 03 Bolster Plates 2 18 GB T6170 Nut M8 18 19 T52001B 6 Jack Press Plate 1 20 T52001B 01 Spring 2 21 T52001B 3 Threaded Eye Bolt 2 22 T91602 20 Ton Hydraulic Bottle Jack 1 23 T52001B 5 ...

Страница 25: ...25 BOTTLE JACK ASSEMBLY DIAGRAM ...

Страница 26: ... 45 QYL8 27 Ring 1 46 QYL8 28 O Ring 1 47 QYL8 13 Washer 1 48 QLQD2B 3 Torsion Spring Pin 3 49 QYL8 13 Dust Cup 1 50 QYL8 25A Release Valve Rod 1 Safe Operating Temperature is between 40 F 105 F 4 C 41 C REPLACEMENT PARTS For replacement parts Customer Service at 1 800 222 5381 Not all equipment components are available for replacement illustrations provided are a convenient reference of location ...

Страница 27: ... product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to a retail store Remedy Limits Product repla...

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