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1. Be  sure  that  the  mounting  surface  is  of  sufficient

strength to support a load well in excess of the rated
winch capacity.

2. Fasten  the  winch  to  the  trailer  winch  stand  (or  other

mounting  surface)  with  three  1/2"  bolts,  nuts,  wash-
ers and lock washers. Be sure that the winch is posi-
tioned so that the cable does not rub the front open-
ing of the winch.

3. For double line use, install an eyehook on the winch

stand close to the base of the winch for fastening the
stationary  cable  hook.(see  Fig.  1)  Be  sure  the  eye-
hook  is  of  sufficient  strength  to  withstand  loads  in
excess of the single line rating of the winch.

4. Your winch is equipped with keyhole slots in the base

for  use  with  quick  mounting  shoulder  studs,  if  desir-
able. (See FIG. 2&3) If you wish to use quick mount
studs,  they  should  be  mounted  securely  into  the
winch stand. After positioning the winch on the studs,
a 3/8" bolt should be placed in one of the other holes
available to keep the winch securely in position.

With the clutch in the engaged gears position, you may
power the winch in either the “in” or “out” direction.

1. To operate the unit, simply press the switch “in” for 

loading and “out” for unloading.

2. Allowing the switch to return to the OFF position will 

automatically stop the winch and lock the load in 
position.
NOTE: It is normal for smoke to be produced during 
the initial power down use.

WARNING: BECAUSE  THE  WINCH  IS  NOT
EQUIPPED WITH CIRCUIT BREAKER OVERLOAD
PROTECTION,  PARTICULAR  CARE  SHOULD  BE
TAKEN  NOT  TO  CREATE AN  OVERLOAD.  PAY
ATTENTION TO THE SOUND OF THE WINCH AND
THE LOAD BEING PULLED. MAKE CERTAIN THAT
THE CABLE TENSION DOES NOT RISE SUDDEN-
LY BECAUSE OF A BIND IN THE LOAD.

CAUTION:  The  electric  motor  is  designed  for
intermittent  service  only.  Extended  use  without
cooling off periods will cause overheating result-
ing  in  motor  damage.  Maximum  recommended
continuous run time is three minutes.

3. It is recommended that whenever the winch is not 

being used that it be unplugged from the power sup-
ply. The bridge is subject to damage caused by elec-
trical storms or voltage surges if the winch is left 
plugged in when not in use.

1. The  clutch  lever  provides  a  means  for  releasing  a

load  without  power  while  maintaining  control  of  the
speed  and  provides  for  free  wheeling  so  that  cable
can  be  removed  from  the  winch  by  hand. The  clutch
lever is spring loaded so that it returns to the engaged
position  when  released.  The  lever  will,  however,
remain  in  the  free  wheeling  position  if  rotated  com-
pletely forward to free wheel.

2. In  order  to  release  a  load  without  power,  rotate  the

clutch lever slowly and carefully forward toward “Free
Wheel.” When the load begins to move, it can be con-
trolled by the clutch lever. Careful, slow movement of
the lever will provide smooth control of the load.

WARNING:  ALWAYS  MAINTAIN  CONTROL  OF
THE  LOAD.  ALLOWING  EXCESS  SPEED  COULD
RESULT  IN  WINCH  DAMAGE AND  SEVERE  PER-
SONAL INJURY.

3. Remember that the gear train and brake mechanism

are completely disengaged in the “Free Wheel” posi-
tion and in order to power the winch or hold a load in
position,  the  lever  must  be  allowed  to  return  to  the
“Engaged Gears” position.
NOTE: It is not necessary to turn the clutch lever com-
pletely to the “Engaged Gears” position manually. The
spring  tension  built  into  the  winch  provides  adequate
force on the clutch lever.

CAUTION: Never force clutch lever in either direction.

MOUNTING INSTRUCTIONS

LOADING AND UNLOADING

UNDER POWER

BASE HOLE PATTERN

(SA5000AC & SA7000AC)

BASE HOLE PATTERN

(SA9000AC & SA12000AC)

FIG. 2

FIG. 1

FIG. 3

CLUTCH OPERATION

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H

3

Original Instructions

Содержание SA5000AC

Страница 1: ...UTION CONTINUOUS RUNNING IN EXCESS OF 3 MINUTES WILL DAMAGE WINCH MOTOR GUIDE TO ROLLING LOAD CAPACITY Maximum weight in pounds and kilograms rolling load APPROXIMATE LOAD SPEED FT MIN MODEL PERCENT INCLINE LOAD CAPACITY Load capacity dead weight is a measure of actual maximum force to which the winch system may be subjected All capacities shown are with 15 of cable on the reel and 10 rolling fric...

Страница 2: ...three turns of cable on the reel Keep the winching area free of all unnecessary personnel Never stand between load and winch When winching operation has been completed do not depend on the winch to support the load Always secure the load properly Use tie down straps or chains The auxiliary handle is provided for emergency use only Never use the auxiliary handle as an assist to the motor when the m...

Страница 3: ...r is designed for intermittent service only Extended use without cooling off periods will cause overheating result ing in motor damage Maximum recommended continuous run time is three minutes 3 It is recommended that whenever the winch is not being used that it be unplugged from the power sup ply The bridge is subject to damage caused by elec trical storms or voltage surges if the winch is left pl...

Страница 4: ...over mounting bolts Be sure that the power is dis connected from the housing and lift the housing off of the winch by gently stretching it open near the lower front corner Rotate the winch reel so that you have access to the rope clamp Remove the old cable and replace it with a new cable of the same size Be sure that the cable passes under both sides of the rope clamp and that the clamp is tighten...

Страница 5: ... model number and click on symptom Motor runs but winch fails to pull cable for complete diagnoses and corrective action 5 Check the pulley block and hook assembly MODELS SA7000AC AND SA12000AC to be sure that the pulley rotates freely on the bronze pulley spacer Occasional greasing of these two items is recommended FIG 6 FIG 7 O Ring Illustration Clutch Spring Illustration E N G L I S H 5 Clutch ...

Страница 6: ...04713 AP Cover SA5000AC 7000AC 404564 AP Cover SA5015AC 7015AC 404582 AP Cover CSA SA5000 SA7000 404595 AP Cover CSA SA5015 SA7015 404994 AQ Clutch Handle 204712 AR Screw 4 2 205196 AS Clutch Spring 204661 AU Cable Hook 3 16x20 5240692 SA5000AC AU Cable Hook 3 16x50 5240445 SA7000AC AV Screw 1 4 20x1 2 205190 AW Top Decal Not Shown 206627 AZ Clutch Decal Not Shown 204731 Ref Part Number MOTOR PART...

Страница 7: ...4x20x1 2 4 205189 AP Washer 2 205109 AR Reel Assy 304815 AT Rope Clamp Kit 5243506 AV Cover SA9000 12000AC 204747 AV Cover SA9015AC 12015AC 204630 AV Cover CSA SA9000 12000 404942 AV Cover CSA SA9015 12015 404593 AW Cover Plug 204713 AX Clutch Handle 204712 AY Screw 4x1 2 205196 AZ Cable Hook 5240478 7 32x25 SA9000AC AZ Cable Hook 5240452 7 32x50 SA12000AC BD Finger Spring Washer 205200 BE Top Dec...

Страница 8: ...hes For warranty claims follow instruction given in Limited One Year Warranty E N G L I S H DECLARATION OF CONFORMITY Dutton Lainson Company Hastings NE 68902 0729 U S A manufactures and declares that the winch identified above fulfills all relevant provisions of the Directive 2006 42 EC The technical file may be obtained from the persons listed below WINCH DATE CODE LOCATED INSIDE FRAME AT REAR W...

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