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Original assembly/operating instructions Gear limit switch Type series 51 • No. 151-00004 H • 01.2018 

1.3 

Warranty and liability 

The  "General  delivery  and  business  terms  and  conditions"  of  Stromag  GmbH  apply.  Stromag  GmbH  shall  not 
recognise any warranty or liability claims for personal and material damage if they result from one or more of the 
following causes: 

 

non-intended use of the GCLS (see also "Intended use"), see section 2.3 

 

non-observance of the information, instructions and interdictions in this documentation 

 

unauthorised constructional modifications to the GCLS 

 

insufficient monitoring of parts which are subject to wear and tear 

 

maintenance work performed improperly or too late 

 

catastrophic events caused by external influences or force majeure 

1.3.1 

Guarantee 

The "General trade and delivery terms and conditions of delivery" of Stromag GmbH always apply. 

1.3.2 

Copyright 

This documentation is a certified document as per the terms of the law against unfair competition. 

The copyright is held by: 

Stromag GmbH 

Hansastraße 120 
D-59425 Unna 
Germany 

This  documentation  is  intended  for  the  operator  of  the  GCLS  and  his  personnel.  It  contains  text  and  drawings 
which, without the express permission of the manufacturer, must not be 

 

reproduced, 

 

distributed or 

 

made available to others in any other way, either in full or in part. 

Non-compliance will result in damages being sought. 

 

For your safety 

2.1 

Safety concept of the documentation 

In accordance with the risk assessment carried out, the safety concept in this documentation is structured in the 
following way: 

 

The general safety guidelines for the operator and the user are listed in this section. 

 

Section-related safety guidelines are listed at the start of the respective section. 

 

Safety guidelines related to handling must be followed before each safety-related work step. 

 
 

 

Содержание 51 Series

Страница 1: ...Series 51 Document No 151 00004 H Date 01 2018 Translation of the Original assembly operating instructions Stromag GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 102 0 Fax 49 0 2303 102 201 www strom...

Страница 2: ...mental Protection Recycling 10 2 9 GCLS safety devices 11 2 10 Safety symbols pictograms on the GCLS 11 2 11 Wear personal protective equipment 11 2 12 Basic responsibilities of the operator and perso...

Страница 3: ...34 6 4 4 Connect the earth conductor for IP66 housings 34 6 4 5 Connect the earth conductor for IP65 housings 34 6 5 Wiring diagram 35 6 5 1 Electrics 35 6 6 Switching point adjustment 35 6 6 1 Mode o...

Страница 4: ...Original assembly operating instructions Gear limit switch Type series 51 No 151 00004 H 01 2018 4 12 Content Rendition of Declaration of Conformity 42...

Страница 5: ...akes it easier for the operator to familiarise himself with the GCLS and to use it for its intended application This documentation covers various GCLS designs The figures used are partly by way of exa...

Страница 6: ...are able to carry out the work assigned to them and identify and avoid any possible dangers as a result of their professional training knowledge and experience as well as knowledge of the applicable s...

Страница 7: ...onditions of delivery of Stromag GmbH always apply 1 3 2 Copyright This documentation is a certified document as per the terms of the law against unfair competition The copyright is held by Stromag Gm...

Страница 8: ...d in the technical specifications see section 4 1 The GCLS must not be used in potentially explosive areas 2 3 2 Approvals Overview of the respective national and international approvals of the GCLS s...

Страница 9: ...ng 2 7 1 Mechanical dangers Danger due to rotating parts during operation without separating protective equipment or safety shut down 2 7 2 Thermal dangers Danger resulting from contact with hot surfa...

Страница 10: ...m physical injury or material damage if not avoided 2 8 3 Mandatory symbols Basic protection As basic protection when working always wear the listed personal protective equipment 2 8 4 Note NOTE Indic...

Страница 11: ...n addition to the documentation observe and instruct adherence to general legal and other binding regulations on accident prevention and protection of the environment Such obligations can also for e g...

Страница 12: ...isconnect secure against reconnection de energise earth and short circuit cover or shield any adjacent live parts If it is not possible to de energise the unit due to compelling reasons e g when conne...

Страница 13: ...ieces must be observed RECYCLING Dispose of the packaging material according to the local guidelines properly and in an environmentally friendly way 3 2 Scope of delivery On receipt check the delivery...

Страница 14: ...umidity 60 GCLSs of protection class IP00 and IP20 should be stored in their transport packaging if possible For storage periods longer than 12 months the general condition of all parts and the packin...

Страница 15: ...4 0 01 0 02 1000 0 67 6 5 7 085 50 8 0 01 0 02 1200 1 1 11 11 567 31 14 0 02 0 04 1500 1 8 17 5 18 367 19 6 0 03 0 06 1800 2 9 29 30 362 11 86 0 05 0 1 1800 4 7 48 49 573 7 27 0 08 0 16 1800 7 7 75 78...

Страница 16: ...1 0 22 1800 10 9 110 115 714 3 11 0 19 0 4 1800 18 180 188 929 1 9 0 31 0 6 1800 29 4 280 300 000 1 2 0 5 1 0 1800 46 7 470 495 918 0 73 0 84 1 7 1800 77 1 770 809 694 0 44 1 35 2 6 1800 125 1200 1285...

Страница 17: ...connection Fig 1 Information Value Comment Operating life of the contact 10 000 000 Mechanical circuits Operating time 100 Suitable for continuous operation Max speed 1 000 to 1 800 rpm Dependent on...

Страница 18: ...t Positive opening acc to EN 60947 5 1 Annex K Shor circuit protection Utilization category acc to IEC 60947 Conventional thermal current I th Rated Insulation Voltage U i 99 10 A gG 99P 10 A gG 99G 2...

Страница 19: ...N Ambient temperature 80 Fmax 9 N l 13 5 mm for standard shafts on GCLS according to protection class IP20 The following conditions must be observed For drives with a chain drive system timing belt sy...

Страница 20: ...99G Contact changeover with screw connections contact material Gold 99L Contact changeover with soldering pins for PCB contact material Silver 99P Contact changeover with flat plug connections contac...

Страница 21: ...ents 4 2 Dimensional Drawing NOTE Stromag GmbH strongly emphasises that the technical details such as dimensions weights tolerances tightening torques and other technical specifications and units requ...

Страница 22: ...an aluminium housing of protection class IP65 or in a glass fibre reinforced polycarbonate housing in protection class IP66 and IP65 For the protection class of the available designs see the type cod...

Страница 23: ...ld be engaged via a flexible connection a flexible diaphragm coupling for example The ideal drive is carried out over a torsionally stiff flexible coupling with low axial and radial restoring forces T...

Страница 24: ...using this adjustment worm block adjustment 1 As such the relative adjustment of the single contacts to each other remains unchanged When rotating the black adjustment worm by one revolution 360 the...

Страница 25: ...LS the block adjustment setting can be read from the dial 4 on the back panel The indicator disc rotates in parallel to the cam discs After adjusting the final cam disc the indicator 5 should be place...

Страница 26: ...ponds to the switching point angle on the switching point radius of the cam disc Any cam angles 15 345 can be supplied as a special design upon request The usable revolutions enabled by a cam disc on...

Страница 27: ...potentiometer is driven by the potentiometer coupling N max 345 S Max angle of rotation 1470 345 x 4 285 for driving 5 gear potentiometers A C Second shaft end The position feedback system is possible...

Страница 28: ...f PTC heating 1 PTC heating group C Circuit diagram 2 Connecting terminal To avoid water condensation a heating resistor can be mounted in the switch room This heating is designed so that a heat outpu...

Страница 29: ...commissioning the machine always adjust the GCLS first in accordance with the specifica tions in the mounting operating instructions The installation regulations applicable on site and the mounting i...

Страница 30: ...may only be removed directly before assembly For assembly the machine must be located in the corresponding predefined position NOTE When driving screws into the machine side threads the following can...

Страница 31: ...CLS on the machine 1 The connection between the drive shaft 1 of the GCLS and the machine must be positively locked 2 Depending on the installation conditions Mount the GCLS on the housing or input si...

Страница 32: ...t be positively locked 2 Mount the flange 1 with screws 3 For adjusting switching points see section 6 6 2 4 Mount the housing cover see section 6 7 6 3 5 Assembly of the mounting bracket B3 Mount the...

Страница 33: ...on nut 2 as necessary after 2 weeks The cable entry point for the GCLS should be carried out in such a way that no water can be conducted by the cable to the cable gland 6 4 2 Connect the screw connec...

Страница 34: ...epare the ends of the connecting cables with a flat plug 6 mm 1 2 Fit the cable and check that it is securely seated 6 4 4 Connect the earth conductor for IP66 housings Earth conductor connection An e...

Страница 35: ...cam disc assigned to it that is continuously adjustable The cam discs 1 can be adjusted with the adjustment worm 2 independently of one other This adjustment can be carried out without first loosenin...

Страница 36: ...n of the GCLS 2 Switch the machine off and secure it against unintentional commissioning 3 Loosen the housing cover screws and if applicable remove the GCLS housing cover CAUTION Risk of accidents cau...

Страница 37: ...ie Schrauben im Deckel sind gegen Verlieren gesichert 6 7 1 Mount the MH housing IP65 Housing cover assembly 1 Check the housing cover 2 seal 3 for cracks or damage NOTE Replace damaged seals 2 Fit th...

Страница 38: ...be included in the waste disposal cycle Local regulations in the country of operation determine the disposal of components 7 Operation 7 1 Special safety guidelines See operating instructions of the m...

Страница 39: ...Maintenance and inspection intervals In principle no maintenance work or inspections are necessary for the GCLS 8 4 1 Cleaning Dust deposits on the housing of the GCLS are irrelevant in terms of the f...

Страница 40: ...ss clearly that the assembly and or use of parts other than the genuine spare parts supplied by ourselves can negatively change the given constructional characteristics of the GCLS and safety can ther...

Страница 41: ...ess The address for after sales services and the spare parts sales department is Stromag GmbH Hansastra e 120 D 59425 Unna Germany Tel 49 0 2303 102 0 Fax 49 2303 102 201 info stromag com NOTE Should...

Страница 42: ...st part of the product and will be delivered with the product Manufacturer Stromag GmbH Hansastr 120 59425 Unna Germany Resposible for the documentation Head of design dept TB EKM Product designation...

Страница 43: ...Original assembly operating instructions Gear limit switch Type series 51 No 151 00004 H 01 2018 43...

Страница 44: ...Stromag GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 102 0 Fax 49 0 2303 102 201 www stromag com info stromag com...

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