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                     OPERATING INSTRUCTIONS

Page  22                                     Mega-Trailer

 

    

-  The coupling ball is to be attached at the same height and at right angles to the towing mechanism. 

Misalignment of levels can result in different steering angles.

-   After the steering rod has been fitted, swing round the tractor steering to its limit until the tractor wheels touch 

the collision guard (3). The swing limit (4) must not restrict the axle. At the maximum steering angle, the 

cylinders should still have at least another 10 mm way remaining. If this is not the case, the collision guards 

will have to be adjusted by the customer.

  Check all free space and possible steering angles for collision. 

-  Use the eye (5) fig. 8 to secure the steering rod when manoeuvring the machine.

-  After fitting is completed, open the stopcocks 1-3 fig. 9 under the vehicle completely for track-adjustment of 

steering. Pump up the steering system to 60 bar with the pump (7) which is mounted on the vehicle.

-  After driving 20 metres straight ahead, close the cocks. The system is now ready for operation.

-  Check the pressure in the system regularly. If there is any deviation, repeat the above procedure.

-  Use the bolt (5) to secure the steering rod before manoeuvring the machine.

  The towing mechanism shown here is only one example of the many types of hitch to be found on tractors so 

that in everyday practice a different method of mounting the towing device can be used to suit the situation. 

However to ensure correct functioning of the steering, the main points given in the above description should be 

taken into consideration.

Bleeding the Forced Steering

  

1.   Check the oil level in the pump container and refill as needed (Hydr.-oil VG 46)

  2.    Two persons are required to bleed the forced steering.

  3.    Uncouple the steering rod from the tractor. Do not lock.

  4.    Screw out all the sealing plugs on all the hydraulic cylinders. Two master cylinders on the drawbar and 

two steering cylinders on the steering axle.

  5.    Open ball cock no. 1

  6.    Pump oil into the system with the pump until bubble-free oil emerges from the openings on the piston 

crown side of the cylinder mounted on the left in direction of travel on the steering axle and the right-

hand cylinder on the drawbar.

  7.    Screw in the sealing plugs again on the piston crown side of the cylinders and open ball cock no. 1. 

ATTENTION: Continue to pump while the screws are being closed.

   8.    Open ball cock no. 2

  9.    Pump oil into the system with the pump until bubble-free oil emerges from the openings on the piston 

crown side of the cylinder mounted on the right in direction of travel on the steering axle and the left-

hand cylinder on the drawbar.

10.    Screw in the sealing plugs again on the piston crown side of the cylinder and then close ball cock no. 2. 

ATTENTION: Continue to pump while the screws are being closed.

11.    Open ball cock no. 3.

12.    Pump oil into the system with the pump until bubble-free oil emerges from the openings on the connecting 

rod side of all four mounted cylinders.

13.    Screw in sealing plugs again on the connecting rod side of the cylinders and then close ball cock no. 3. 

ATTENTION: Continue to pump while the screws are being closed.

14.    Raise the steering axle until the wheels no longer touch the ground.

15.    Bring the steering cylinder to the same level and drop the axle again.

16.    Check that the master cylinders have been run out to the same degree. If this is not the case, continue 

with step no. 17.

17.    To adjust the master cylinders, open the ball cock which releases the oil supply to the piston side of the 

shorter master cylinder and open the sealing plug on the steering cylinder on the piston crown side (do 

not completely unscrew) which is connected to the piston crown of the second master cylinder.

18.    Pump slowly until both master cylinders reach the same length. Close ball cock and sealing plugs again.

19.    Open all the ball cocks, preload system to 60 bar and close the ball cocks again.

Содержание Mega Trailer II

Страница 1: ...tions Chopper Trailer Mega Trailer II II DO B Strautmann S hne GmbH Co Landmaschinenfabrik Bielefelder Stra e 53 D 49196 Bad Laer Tel 05424 802 0 Fax 05424 80264 E Mail kontakt strautmann com www stra...

Страница 2: ...ds and respective safety and health regulations of EC Directive 89 392 EWG at the time of issue To comply with the safety and health requirements of the named EC Directive the following standard s and...

Страница 3: ...3 5 Tyre Pressure Chart 13 6 Hydraulic System 14 7 Operation 16 8 Technical Data and Notes on practical Usage 18 9 Hitching to tractor 19 9 1 Drive Shaft Adjustment 20 9 2 Forced Steering 21 10 Practi...

Страница 4: ...ked by a warning triangle Please pass all safety instructions on to other users The hazard warning and safety advice signs provide important information on safe operation Observing them is in the inte...

Страница 5: ...nance conditions speci ed by the manufacturer will also be part of proper use The vehicle may only be operated maintained and serviced by people who are acquainted with the said vehicle and its equipm...

Страница 6: ...of the follo wing suggestions and rules helps prevent accidents from the very outset 3 1 General and hazard warning pictograms Fig 1 Attention Torn off or unreadable signs or pictograms must be repla...

Страница 7: ...ready started work it will be too late The machine is designed for single handed operation The operator may only ope rate the machine and actuate its functions when there are no other persons in the d...

Страница 8: ...s while the motor is running Never take hold of the moving oor conveyor rails risk of ngers hand being crushed Before every machine start up put the hydraulic controls and electro hydraulic switches t...

Страница 9: ...o take the hitch eye tted to the trailer If a ball hitch 80 is being used take particular care that the crop guard to ball clearan ce is adequate when driving on stacks To attain greater freedom of mo...

Страница 10: ...r driving speed to the prevailing local conditions When driving up and down steep hills as well as across hills avoid sudden cornering Ensure adequate steering and braking performance Single and tande...

Страница 11: ...g and with overrunning brake keep to the permitted bending range and ensure adequate drive shaft leeway Before switching on the P T O shaft make sure that the selected speed and sense of rotation of t...

Страница 12: ...onsult the vehicle manufacturer rst 3 5 Hydraulics Check the hydraulic lines and hose as well as ttings and parts for damage and leaks regularly Hydraulic hoses should be replaced every 6 years Only u...

Страница 13: ...ehicle front panel 3 7 Road Traf c Regulations for Germany In the case of exported vehicles the road traf c regulations in force in the relevant country shall apply 1 Registration 18 Trailers running...

Страница 14: ...rd party insurance 6 Driving Licence 4 and 5 or driving permit ordinance FeV Lof vehicles and vehicle combinations up to a maximum speed of 60 km h may be driven with a class T driving license However...

Страница 15: ...il ow rate l min 30 70 Required hydr connections a single acting control unit free return or a double acting control unit Min power requirement KW 74 74 PS 100 100 With bottom hitch the tongue load an...

Страница 16: ...controlling The hydraulic block is constructed in modular design so that optional equipment can be tted at a later date by simply extending the hydraulic block The ow regulator for the neutral circuit...

Страница 17: ...in place so that it does not have to be held onto constantly The functions required can now be selected directly from the control box using the toggle switches Attention Before depressurising the hydr...

Страница 18: ...ff 8 Check light tailgate open 9 Check light work lights on Fig 4 7 Operation The Strautmann Mega Trailer chopper is equipped with an electric control box In the electric control box which is mounted...

Страница 19: ...ed level I 15 Front panel grid closed 5 Floor conv speed level II 16 Work lights on 6 Floor conveyor on not permitted on public roads 7 Floor conveyor off 17 Work lights off 8 Tailgate open 18 Check l...

Страница 20: ...make sure that the hydraulic couplings are perfectly clean If dirt gets into the hydraulic system malfunctioning is likely to occur 12 The hydraulic couplings on the trailer must match those of the se...

Страница 21: ...drive shaft slip clutch on the machine side Attention Even if the position is unfavourable a minimum overlap of 1 3 of the lemon tubes must be reached Please follow the operating instructions of the d...

Страница 22: ...rive shaft halves on both sides in the shortest operating position Hold them side by side and mark them A approx 110 120 mm Shorten the inner and outer tubes equally Shorten the inner and outer slide...

Страница 23: ...with forced steering To ensure that the forced steering functions properly the hitch eye must be positioned over the bolt with as little play as possible Attach the coupling ball 1 g 8 for the steerin...

Страница 24: ...er cylinders on the drawbar and two steering cylinders on the steering axle 5 Open ball cock no 1 6 Pump oil into the system with the pump until bubble free oil emerges from the openings on the piston...

Страница 25: ...Practical Tip To discharge the last forage remaining in the vehicle we recommend switching off the drive shaft together with the shredder drums and running the trailer empty on the hydraulic oor conve...

Страница 26: ...ty Maintenance Schedule Axles After rst working runs Check state of wheel nuts If necessary retighten wheel nuts M 22 x 1 5 Md 630Nm Check leeway of wheel hub bearing After 50 service hours Check leew...

Страница 27: ...ground Low tyre pressures increase the contact surface of the tyres in comparison to high pressures By using wide tyres with low tyre pressure the tyres stay on the surface better and the rolling re s...

Страница 28: ...2900 2150 3700 2750 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500 The torque values shown in this chart are guide values and do NOT apply when a different torque i...

Страница 29: ...r vessel 9 Drain valve 10 Test connection compressed air vessel 11 Test connection front axle 12 Test connection rear axle 13 Test connection ALB 14 ALB regulator 15 Pressure differential valve 16 Par...

Страница 30: ...e tractor side The trailer compressed air vessel 8 is lled via the supply line red hose coupler The brake pressure regulator 4 anged to the trailer brake valve can be manually adjusted to the respecti...

Страница 31: ...OPERATING INSTRUCTIONS Mega Trailer Page 29 12 3 Compressed Air Brake Plan General Fig 14 Only with steering axle...

Страница 32: ...ng capacity for gearbox Fill the spur drive gearbox with 0 75 l liquid grease Fill the angular gear for the shredder drum drive with 1 2 l gear oil VG 320 Check oil levels once a year After long Downt...

Страница 33: ...OPERATING INSTRUCTIONS Mega Trailer Page 31 13 1 Lubrication Chart...

Страница 34: ...OPERATING INSTRUCTIONS Page 32 Mega Trailer 14 Hydraulic Circuit diagram hydr stand front grid steering axle Tailgate oor conveyor 2 speed...

Страница 35: ...ega Trailer Page 33 15 1 Electric circuit diagram standard 15 Electric Circuit diagrams green yellow signal loading area lighting loading area lighting step switching signal tailgate open option loadi...

Страница 36: ...ing axle BPW indicator tailgate open only Giga Trailer loading area lighting loading area lighting hydr stand front grid steering axle tailgate oor conveyor speed 2 oor conveyor on off up closed open...

Страница 37: ...d check play running occasionally conveyor valve sticking during installation pilot piston oor clean pilot piston and check play conveyor valve sticking during installation Tailgate closes but leaky c...

Страница 38: ...ective replace terminal strip forward drive cannot be no 12 V voltage at tractor Ensure 12 V voltage regulated or trailer Cable cross section of supply select larger cable cross section line too small...

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