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COMPONENTS

COLUMNS

Supports the beam
framework.

BEAM ENDCAP

Encloses ends of
beams.

WALL BRACKET

Fastens Outback beams
directly to a wall.

OUTBACK BEAMS

The beams are the frame to
support the roofing.

COOLDEK

Insulated Roofing sheets

front gutter

cutback flashing

cutback flashing attached to
panel under sheet

gutter strap

gutter riveted to cutback
flashing and top sheet

gutter strap riveted to crest

4.8mm sealed

vets

4.8mm sealed

vets

ceiving channel

deck

4.8mm sealed

vets

ceiving channel

4.8mm sealed

vets

4.8mm sealed

vets

ceiving channel

FOOTING PLATES

68 Outback Column
Reinforced Footing
Plate

SHS Column
Footing Plate

68 Outback Column
Footing Plate

GUTTER

The gutter adjoins the roof to
catch water run off. Stop ends,
outlets and straps are available.

SCREWS AND RIVETS

Fastener types vary depending
upon the connection, ensure
the correct fixings are used.

68 OUTBACK COLUMN
WITH 50x50 SHS
REINFORCED POST

Replaces the
wall brackets
when the beam
is suspended
from the fascia

SHS POST CONNECTORS

Corner
Connector

Inline
Connector

GUTTER STRAP & STOP END

DOWNPIPE

Funnels water from
the gutter to the
ground via the
outlet. Accessories
of mitres, shoes
and brackets are
available as optional
extras.

SUSPENSION BRACKET

BEAM IN-LINE CONNECTORS

Joins beams flush to form a
continuous beam. Different
connections are available for
various angles and loadings

BEAM TO BEAM BRACKET

Connects beams.

SPACERS

Are used to prevent the
150 attachment beam from
crushing.

BEAM FILLERS

Fills gap between interesting
beams. A notched version is
available where a column also
intersects.

POST BRACKET

Connects post
to beam

POST CAP

FIlls gap between
the post and
beam

RIDGE KNUCKLE

Slots inside the gable rafters to
form connection at the ridge.

GABLE BEAM BRACKET

Connects rafters to header
beam.

BEAM CAPPING

Fixed to top of the valley beam
to provide support for the
Cooldek.

RAFTERS

Gable rafters consist of
pre-cut 120 Outback
beam

RAFTER TO VALLEY BRACKET

Connects the rafter to the
valley beam.

HEADER BEAM BRACKET

Connects end strut to header
beam on an infill gable.

RIDGE CAP

Covers the Cooldek at the gable
ridge.

HEADER FLASHING

Runs along the header beam
to neatly finish the base of the
infill panels.

END STRUT

The gable infill is
supported by the
end strut, which
consists of a section
of post.

END STRUT

PLATE

Secures the end
strut at the ridge

PANEL STRIPS

Decorative strips fixed to infill
panels.

INFILL PANEL

Cut to suit gable end frames.

RIDGE RAFTER BRACKET

Cut to suit gable end frames.

TEK SCREWS with
CYCLONE CAP AND
NEOPRENE WASHER

Used to fix insulted
deck into beams.

COOLDEK CLASSIC

COOLDEK CGI

BARGE CAP

The barge cap
covers the area
where the deck
finishes at the
portal frame.

ANGLED CUTBACK FLASHING

Flashing used to cover the deck
at the gutter end.

Содержание Outback Clearspan Gable

Страница 1: ...them against the delivery note The Components section identifies each part of your Outback Clearspan Gable with Cooldek and shows the relative location of the components Mark out the overall area of your verandah patio or carport and ensure that it is free from obstructions Beam to wall connections can cause difficulty if they coincide with door and window openings so avoid these in your design En...

Страница 2: ...ious angles and loadings BEAM TO BEAM BRACKET Connects beams SPACERS Are used to prevent the 150 attachment beam from crushing BEAM FILLERS Fills gap between interesting beams A notched version is available where a column also intersects POST BRACKET Connects post to beam POST CAP FIlls gap between the post and beam RIDGE KNUCKLE Slots inside the gable rafters to form connection at the ridge GABLE...

Страница 3: ...idge knuckle into the pre cut rafters and screw together using two 12x20 hex head self drilling screws through both sides of each rafter and two 12x20 hex head self drilling screws through the top double flange side of each rafter figure 1 1 Make sure that the two ends are flush at the connection leaving no gaps Measure the distance between rafter ends O to check valley beam spacing Figure 1 2 Thi...

Страница 4: ...er It is recommended an adjustable rafter strengthening bracket is used in conjunction with an extension channel as shown in figure 3 0 The adjustable rafter strengthening bracket is shown in figure 3 1 Figure 3 0 Figure 3 1 Figure 2 0 Before erecting any valley beams the capping needs to be fixed to the top of the beams The beam capping will support the Cooldek when it is laid and the gable brack...

Страница 5: ...he fascia Insert the bracket through the fascia and fix with the channel to the house rafter using M12 hex head bolts through the existing holes in the bracket and further up the channel Figure 4 3 Adjust the T piece so it is horizontal and has the appropriate extension past the fascia to allow for fixing of the attachment beam T piece connection bolts are to be tightened to a minimum 50Nm torque ...

Страница 6: ...clearance between the Cooldek and the gutter Fix to the end plates of the rafter bracket using two M12 bolts with the bolt head on the attachment beam side Insert spacers to prevent the beam from crushing and bolt in position using nuts and washers To insert spacers drill 13mm holes through the attachment beam Then drill 16mm holes on the outside face only but this time do not drill all the way th...

Страница 7: ... securing RHS tubing behind the fascia refer figure 6 4 If fixing a Clearspan Gable on its end to an attachment beam figure 6 5 elevated to the existing house gutter height the attachment beam is fixed to rafter strengthening brackets as detailed in the previous section Beam to beam brackets are positioned at either side of the gable opening at the spacing determined in Section Gable Frame Assembl...

Страница 8: ...m to the frame work using beam to beam brackets If fixed at the rear to an attachment beam this beam becomes the header beam Attach gable beam brackets to the header beam and capping using a minimum of eight 12x20 hex head self drilling screws refer figure 9 0 Rafters are supplied notched at the base to fit the gable beam brackets Rafters are fastened inside the gable beam brackets with a minimum ...

Страница 9: ...l panel figure 10 0 The rear gable frame and header beam are set back in order to accommodate the standard soaker flashing which is optional with the Outback unit Fix the standard soaker flashing into position underneath the gutter Infill panels must be fixed with split tail soft pull rivets at 500mm centres a minimum of 20mm above the pan of the soaker flashing This will reduce the possibility of...

Страница 10: ...te it may be necessary to lift the fascia beam slightly to slide the column over the post bracket The unfluted faces of the column should be aligned with each face of the post to beam bracket Fasten the 68 Outback column to the post bracket using two 12x20 hex head screws either side as shown in figure 13 2 Use construction props or bracing to hold columns in position but do not concrete in place ...

Страница 11: ...he ground and mark this position on the column Drill a 13mm hole at this location in the column Slide the column over the internal footing upstand and bolt through the column and the upstand with one M12 bolt figure 15 1 FOOTING PLATES 68 OUTBACK COLUMNS post cap post bracket beam bracket notched beam filler 12x20 hex head screws 10x25 counter sunk self drilling screws 12x20 hex head screws depth ...

Страница 12: ...ixed to slab using four M10 masonry anchors Measure from the underside of the beams to the top of the footing plate and cut column to length Slide the SHS column footing bracket into the bottom of the column and fasten with two M10 bolts through the post This is shown in figure 17 0 Fix corner or inline connectors to columns and fasten to beams as previously indicated refer section SHS Columns Use...

Страница 13: ...d 14 x 125 for 75mm CGI panels refer figure 20 3 Pre drill the crests of the ribs to provide clean holes for the seating of neoprene washers Use cyclone caps and neoprene washers for all crest fixing Do not over tighten screws Fix side laps with 12x20 hex head screws with neoprene washer at approximately 1000mm centres Silicone to waterproof all rivets Beam Capping End WITHOUT A SIDE GUTTER If no ...

Страница 14: ...ofile When fixing gutters always ensure that the front face of the gutter remains vertical and even All screws to have neoprene washers Silicone to waterproof all rivets and any pan fixed screws Gutter Outlet Position downpipe in line with column s Cut a hole in the base of the gutter near the back chamfer Insert the gutter outlet pop from the inside of the gutter and rivet in place using 3mm rive...

Страница 15: ...to remove any air pockets Repeat this process until the hole is full continually checking the posts as you go The concrete must have a slight slope that runs away from the column to ensure any water does not pool around the base figure 25 0 Once the concrete is set remove any temporary bracing or props Fixing onto Existing Concrete External Footing If the columns are to be fixed to an existing con...

Страница 16: ... ensure you receive the maximum life span possible Washing with clean water must be frequent enough to prevent the accumulation of dust salts and pollutants that may reduce the life of the product Stratco steel products that are regularly washed by rain require no additional maintenance No Stratco steel structure or materials are recommended for use over or in close proximity to swimming pools or ...

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