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PAGE 42 — LT-12 SERIES LIGHT TOWER — OPERATION MANUAL — REV. #1 (08/15/08)

LT-12 SERIES LIGHT TOWER — TROUBLESHOOTING (LAMPS)

TROUBLESHOOTING GUIDE

Use the following procedure and wiring diagram on the opposite page to determine which of the four floodlights is not functioning:

Connections:

1. Make sure that floodlight #1 power cable is plugged into the J1 connector on the T-Bar assembly.

2. Make sure that floodlight #2 power cable is plugged into the J2 connector on the T-Bar assembly.

3. Make sure that floodlight #3 power cable is plugged into the J3 connector on the T-Bar assembly.

4. Make sure that floodlight #4 power cable is plugged into the J4 connector on the T-Bar assembly.

5. With the voltmeter set to the AC position, connect the negative lead of the AC voltmeter to any

 

(neutral)  white wire on

the junction terminal block. This blocks connects all the neutral wires (white) in the system.

6. Connect the positive lead of the voltmeter to the output side of CB1, and observe that 120 VAC is present. Make sure

circuit breaker is 

ON

.

7. Repeat step 1-6 for CB2 thru CB4.

8. If the correct output voltages are present for CB1 thru CB4 then it can be assumed that the generator is working

correctly and the correct voltage (120 VAC) are being supplied to the ballast.

Starting:

1. Start the generator and verify that there are no abnormal sounds.

2. Turn 

CB1 

thru 

CB4

 circuit breakers to the ON position.

3. Wait a few minutes and determine which flood light is not igniting.

4. If one of the floodlights is 

OFF,

 disconnect its power cable and plug it into a receptacle that is known to be working.

 DO

NOT

 unplug a power cable from the T-Bar while power is being supplied by the generator. Always turn the circuit breaker

OFF

 before un-plugging a power cable.

5. If the floodlight still does not ignite after plugging it into a working receptacle (120 VAC present), then it can be assumed

that the ballast for that flood light is defective.  Replace ballast.

Ballast Removal:

1. Remove the power cable from the generator or welder, and make sure that no voltage is being supplied to the ballast

compartment.

2. Remove the four screws securing the ballast cover, and remove cover.

3. Make sure to discharge the ballast capacitor.

3. Remove the defective ballast, taking care to guard against electrical shock when coming in contact with the ballast and

capacitor. The capacitor is known to store an electrical charge, that when discharged could result in a harmful shock.
Make sure to discharge capacitor.

Содержание LT-12D

Страница 1: ...GHTHAWK SERIES MODELS LT 12D LT 12P DEDICATED LIGHT TOWER DEUTZ LOMBARDINI DIESEL ENGINE PERKINS DIESEL ENGINE THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this p...

Страница 2: ...at 1 800 421 1244 If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However...

Страница 3: ...Safety Decals 8 9 Specifications LightTower 10 Specifications Engines 11 Dimensions 12 General Information 13 Components 14 15 Control Panel 16 17 Floodlight Footcandle Plots 18 Towing Guidelines 19...

Страница 4: ...TE LT 12 SERIES LIGHTTOWER SAFETY MESSAGE ALERT SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equi...

Страница 5: ...ernorsettings Personalinjury anddamagetotheengineorequipmentcan result if operating speed ranges above maximum allowable ALWAYS wear approved eye and hearing protection LT 12 SERIES LIGHTTOWER SAFETY...

Страница 6: ...lighttower generatorrequiresanadequate free flow of cooling air NEVER operate the generator in any enclosedornarrowareawherefree flow of the air is restricted If the air flowisrestricteditwillcauseser...

Страница 7: ...nd other obstructions The tower extends in excess of30ft 9meters Contact with overhead powerlines or other obstructions could result in equipment damage Serious Injury or Death NEVER touch bulbs while...

Страница 8: ...ls Thesedecalsareprovidedforoperatorsafetyandmaintenance information The illustration below and on the next page shows these decals as they appear on the machine Should any of these decals become unre...

Страница 9: ...LT 12 SERIES LIGHT TOWER OPERATION MANUAL REV 1 08 15 08 PAGE 9 LT 12 SERIES LIGHTTOWER OPERATION AND SAFETY DECALS Figure 1 Operation and Safety Decals Continued...

Страница 10: ...n o i t a c i f i c e p S r o t a r e n e G t u p t u O e l c a t p e c e R I C F G y l n o S U A 5 1 C A V 0 2 1 t u p t u O e l c a t p e c e R k c o L t s i w T y l n o S U A 5 2 C A V 0 4 2 s p m...

Страница 11: ...o C d e l o o c r e t a W y t i c a p a C t n a l o o C s r e t i L 8 3 s t n i P S U 0 8 d o h t e M g n i t r a t S t r a t S c i r t c e l E e p y T y r e t t a B 2 1 p u o r G y r D t h g i e W l...

Страница 12: ...d e w o t S t s a M h t g n e L m c 1 3 4 n i 0 7 1 B n o i t i s o P d e y o l p e D t s a M h t g n e L m c 6 5 2 n i 1 0 1 C n o i t i s o P d e y o l p e D t s a M t h g i e H x a M m 6 9 t f 5 1...

Страница 13: ...breakers for each floodlight For ease of service or transport each floodlight is equipped with a quick disconnect connector that allows the lamp fixture to be removed quickly This feature is extremel...

Страница 14: ...110 000 lumens capacity Light coverage is typically be tween5to7acres Figure3 MajorComponents ControlPanelSide 9 Tower Lock Release Pin Pull this pin to release tower mastfromcradlesupport 10 Jack Sta...

Страница 15: ...rethat theselightsareoperationalandareworkingcorrectly NEVER tow the light tower if these lights are inoperative The exhaust pipe will become extremely hot when the engine is in use NEVER touch the ex...

Страница 16: ...PAGE 16 LT 12 SERIES LIGHT TOWER OPERATION MANUAL REV 1 08 15 08 LT 12 SERIES LIGHTTOWER CONTROL PANEL Figure 5 Control Panel Components and Indicators...

Страница 17: ...Oil Pressure Alarm Light This alarm light flashes when the oil pressure has fallen to low for normal engine operation Service as needed LT 12 SERIES LIGHTTOWER CONTROL PANEL 10 Pre Heat Indicator Lig...

Страница 18: ...PAGE 18 LT 12 SERIES LIGHT TOWER OPERATION MANUAL REV 1 08 15 08 LT 12 SERIES LIGHTTOWER FLOOD LIGHT FOOTCANDLE PLOT Figure 6 Floodlight Footcandle Plot Area Coverage...

Страница 19: ...ailer Vehicle Connection 1 Check the vehicle hitch ball and trailer coupler for signs of wear or damage Replace any parts that are worn or damaged before towing 2 Useonlythe2 inchballdiameterasindicat...

Страница 20: ...PAGE 20 LT 12 SERIES LIGHT TOWER OPERATION MANUAL REV 1 08 15 08 Figure 7 Safety Chains Trailer Coupler Hook up LT 12 SERIES LIGHTTOWER TOWING GUIDELINES...

Страница 21: ...alling force fitted parts Failure to comply may result in serious injury Figure 8 Major Suspension Components Suspension The leaf suspension springs and associated components Figure 8 should be visual...

Страница 22: ...retorquealllugnutsinsequence Check all wheel lug nuts periodically NOTE S T N E M E R I U Q E R E U Q R O T N O I S N E P S U S 4 E L B A T m e t I s b L t F e u q r o T 8 3 T L O B U 0 3 N I M 5 3 X...

Страница 23: ...LT 12 SERIES LIGHT TOWER OPERATION MANUAL REV 1 08 15 08 PAGE 23 LT 12 SERIES LIGHTTOWER TRAILERWIRING DIAGRAM Figure 10 Typical TrailerWiring Diagram...

Страница 24: ...Service Classification CF 4 z ACEA Specification E3 z ACEA Specification E2 Other types of motor oils may be substituted if they meet the following requirements Figure 11 Dipstick 5 When checking the...

Страница 25: ...y Tap water can reduce the operating life of the battery NOTE Battery Check The operator MUST wear the appropriate protective equipment and clothing while handling the battery Failure towearprotective...

Страница 26: ...adiator fins with compressed air Cleaning inside the machine is dangerous so clean only with the engine turned off and the negative battery terminal disconnected Air Cleaner Periodic cleaning replacem...

Страница 27: ...sections have been raised to the desired height 6 Bottom tower mast is locked in place 7 Light tower trailer support stands have been positioned properly and the trailer is level 8 Flood lights have b...

Страница 28: ...Before placing the light tower into actual operation let it run for 3 5 minutes Listen of any abnormal sounds or smells that would be associated with a defective light tower If any abnormal conditions...

Страница 29: ...nds and observe that flood all floodlights areOFF 5 Let the engine idle for a few minutes with no load 6 Turn the ignition key to the OFF position Store key in a safe location 7 Lowerlighttowermastand...

Страница 30: ...e cradle 4 Once the lower mast is resting in the cradle of the tower support stand align the hole on the mast with the hole on the cradle and insert locking pin Raising Mast Lower Mast Section Follow...

Страница 31: ...et doors Figure 17 Control Panel Circuit Breakers NEVERoperatethelighttowerwith the engine compartment doors open Operation with the doors open may cause insufficient cool ing to the unit and damage m...

Страница 32: ...o f k c e h C X s t r a P f o g n i n e s o o L r o f k c e h C X r e t l i F d n a l i O e n i g n E e c a l p e R 1 X y r e t t a B e c i v r e S X e d i s t u O d n a e d i s n I t i n U n a e l C...

Страница 33: ...There are two pulleys in the mast raise lower cable system They should be removed and replaced if worn or damaged as they can cause premature cable failure if they are in poor condition 5 Reassembleth...

Страница 34: ...accumulate in the bottom of the tank Occasionally remove the drain cock and drain the contents During cold weather the greater the empty volume inside the tank the easier it is for water to condense...

Страница 35: ...dling and continue to flush the system until clean water comes out Adjust the flow of the water flowing in and draining out to ensure the radiator is always full during the flushing operation 11 When...

Страница 36: ...contactyourPerkinsorLombardini Deutzdistributortohave engine overhauled LT 12 SERIES LIGHTTOWER MAINTENANCE Replacing Fuel Filter 1 Set the container under the filter cartridge to catch fuel 2 Using...

Страница 37: ...s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C e v i t c e f e d r o t a l u g e r e g a t l o v s I y r a s s e c e n f i e c a l p e R t u p t u O e g a t l o...

Страница 38: ...d e i f i c e p s e h t e s U r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t e s U n o i t c e j n i e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p...

Страница 39: ...l d e i f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s...

Страница 40: ...r o y l l a c i t a r r e m r o f r e p l l i w s p m a l D I H r e p o r P e h t h t i w e e r g a t s u m a t a d e t a l p e m a n t s a l l a b e h T t s a l l a b r e p o r p m i e r u l i a f p...

Страница 41: ...s u a c y a m s p m a l w e n h t i w t n e m e c a l p e r t o p S e g a s p m a l s a s e z i m i n i m t n e m e c a l e r p u o r G s r o l o c p m a l n i s e c n e r e f f i d e l b a e c i t o...

Страница 42: ...n be assumed that the generator is working correctly and the correct voltage 120 VAC are being supplied to the ballast Starting 1 Start the generator and verify that there are no abnormal sounds 2 Tur...

Страница 43: ...08 15 08 PAGE 43 LT 12 SERIES LIGHTTOWER SCHEMATIC DIAGRAM LIGHT TOWER SCHEMATIC DIAGRAM NOTE CapacitorsC1thruC4are480VAC 24 f In addition a 47K 1 2 watt resistor is installed across the capacitor te...

Страница 44: ...PAGE 44 LT 12 SERIES LIGHT TOWER OPERATION MANUAL REV 1 08 15 08 LT 12 SERIES LIGHTTOWER DEUTZ ENGINEWIRING...

Страница 45: ...LT 12 SERIES LIGHT TOWER OPERATION MANUAL REV 1 08 15 08 PAGE 45 LT 12 SERIES LIGHTTOWER PERKINS ENGINEWIRING...

Страница 46: ...Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations HERE S...

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