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STOW G-4.5R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #3 (03/13/06) — PAGE 57

ROBIN EX270D20110— CRANKCASE ASSY.

CRANKCASE ASSY.

PART NO

PART NAME

QTY.

REMARKS

2791010251

CRANKCASE ASSY. ................................................ 1 ........ INCLUDES ITEMS W/

20%

2371420203

VALVE GUIDE

26%

2771601001

STEM SEAL

0440300110

OIL SEAL

0600300341

BALL BEARING

2771501103

PIPE KNOCK

60%

0105080250

STUD

70%

0105060410

STUD

0440060020

OIL SEAL

0401140020

PLUG

0211140020

GASKET

210

2791100121

MAIN BEARING COVER .......................................... 1 ........ INCLUDES ITEMS W/+

220+

0440300160

OIL SEAL

230+

0600300370

BALL BEARING

250

2774500421

GOVERNOR GEAR

260

2774190103

GOVERNOR SLEEVE

275

2796500103

FILLER PLUG

280$

0213200050

GASKET

281

0213200050

GASKET

300

0010408350

FLANGE BOLT

340$

2773520103

GASKET, MUFFLER 26D 9DX58P 0.2T

610

2791300111

CYLINDER HEAD ASSY .......................................... 1 ........ INCLUDES ITEMS W/%

620$

2791500123

GASKET HEAD

630

0110080240

FLANGE BOLT

631

0010408350

FLANGE BOLT

680

2771550101

ROCKER COVER

690$

2771600103

GASKET, ROCKET COVER

700

2771501103

PIPE KNOCK

710

0110060020

FLANGE BOLT

850

0851080000

RUBBER PIPE

960

2799900107

GASKET SET ........................................................... 1 ........ INCLUDES ITEMS W/$

Содержание G-4.5R

Страница 1: ...OPERATION AND PARTS MANUAL MODEL G 4 5R PORTABLE AC GENERATOR GASOLINE ENGINE S N 5498030 AND BELOW S N 5498031 AND ABOVE Revision 3 03 13 06 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES...

Страница 2: ...PAGE 2 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06...

Страница 3: ...STRUCTION EQUIPMENT STOW Construction Equipment and the STOW logo are registered trademarks of STOW and may not be used reproduced or altered without written permission All other trademarks are the pr...

Страница 4: ...mbly 46 47 Control Box Assembly S N 5498030 Below 48 49 Control Box Assembly S N 5498031 Above 50 51 Pipe Frame Assembly S N 5498030 Below 52 53 Pipe Frame Assembly S N 5498031 Above 54 55 STOW G 4 5R...

Страница 5: ...e have the model and serial number on hand when calling STOW MAIN OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3927 Email stow stowmfg com Internet www stowmfg com SALES DEPART...

Страница 6: ...PAGE 6 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R DIMENSIONS Figure 1 Dimensions...

Страница 7: ...V 0 4 2 0 2 1 C A V 0 2 1 s p m A s u o u n i t n o C x a M 8 0 3 5 7 3 C A V 0 4 2 s p m A s u o u n i t n o C x a M 4 5 1 5 7 8 1 M P R d e e p S d e t a R 0 0 6 3 r o t c a F r e w o P 0 1 m m n i...

Страница 8: ...a STOW G 4 5R Portable Generator will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine exhaust gases...

Страница 9: ...N CAUTION CAUTION CAUTION Eye and Hearing Hazards CAUTION CAUTION CAUTION CAUTION CAUTION Other important messages are provided throughout this manual to help prevent damage to your portable generator...

Страница 10: ...alcohol Read this manual NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generator ALWAYS wear proper respiratory mask hearing and eye pro...

Страница 11: ...that electrical circuits are properly grounded per the National Electrical Code NEC and local codes before operating generator Severe injury or death by electrocution can result from operating an ung...

Страница 12: ...an emergency DANGER DANGER DANGER DANGER DANGER ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS During operation of this generation there...

Страница 13: ...STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 PAGE 13 NOTE PAGE...

Страница 14: ...ONLY FULL THROTTLE DAMAGE MAY RESULT IF OPERATED AT LOWER SPEEDS P N 7900636004 P N 0800628504 S 1123 P N 7900638204 1 Before starting check the oil and fuel level 2 Switch the circuit breaker to the...

Страница 15: ...UTION OPERATE AT 3600 RPM ONLY FULL THROTTLE DAMAGE MAY RESULT IF OPERATED AT LOWER SPEEDS P N 7900636004 P N 0800628504 S 1123 P N A92120000 1 Before starting check the oil and fuel level 2 Switch th...

Страница 16: ...S N 5498030 and below NEMA L14 20R twist lock receptacle 125 250V 20Amps S N5498031andabove Circuit breaker 2 pole 15 amps ACVoltmeter Operation Switch Idle Control Switch Full Power Switch Oil Alarm...

Страница 17: ...1 KW use a 2 KW generator 3 LARGE MOTORS Submersible pumps table saws etc Total the running wattage and multiply by 3 Example A conveyor belt runs at 8 KW use a 24 KW generator NOTE When using a combi...

Страница 18: ...PAGE 18 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R CONTROLS AND INDICATORS Figure 3A Generator Controls and Components...

Страница 19: ...the generator at 120 volts from the twist lock 120 volt receptacle or full rated power of the generator at 240 volts from the twist lock 240 volt receptacle Figure 3B Full Power Switch 120VAC Up Simp...

Страница 20: ...PAGE 20 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R CONTROLS AND INDICATORS Figure 3D Generator Controls and Components continued...

Страница 21: ...See Table 4 for recommended type engine oil 22 Oil Drain Plug Remove this plug to drain engine oil from the crankcase 23 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7...

Страница 22: ...toppedandhashadanopportunity tocooldown Intheeventofafuelspill DONOTattempttostart theengineuntilthefuelresiduehasbeencompletelywipedup andtheareasurroundingtheengineisdry Ifgeneratorisplaced inatruck...

Страница 23: ...m but harmless if allowed to mix with the outside air If the generator is installed indoors you must make provisions for venting the engine exhaust to the outside of the building Generator Grounding T...

Страница 24: ...ed to connect the generator to a suitable ground The ground cable should be 8 size wire minimum At the generator connect the terminal of the ground cable between the lock washer and the nut Figure 5 a...

Страница 25: ...r Tools When using power tools or electrical equipment requireing AC power from the generator make sure connecting power tool cable Figure 6 has a ground as shown in Figure Extension Cable Whenelectri...

Страница 26: ...ure9 to determin if the fuel level is low If fuel is low replenish with clean unleaded fuel Engine Oil Check 1 Tochecktheengineoillevel placethegeneratoronsecure level ground with the engine stopped 2...

Страница 27: ...cold engine Figure 11 Engine FuelValve Lever ON Position Figure 12 Choke Lever 3 Place the choke lever Figure 12 in the OPEN position if starting a warm engine or the temperature is warm 4 Place the o...

Страница 28: ...ition Figure 18 120VAC Receptacles NOTE The 240V receptacle on either unitisnotoperational novoltage when the full power switch is in the120Vposition Thisreceptacle is active voltage only when the ful...

Страница 29: ...at the NEMA L6 20R S N 5498030 and below and the NEMA L14 20R S N 5498031 and above twist lock receptacles In addition verify that 120 VAC is present at all other twist lock receptacles on either unit...

Страница 30: ...il the gasoline in the carburetor is completely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and...

Страница 31: ...STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 PAGE 31 NOTE PAGE...

Страница 32: ...R y r a s s e c e N X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K...

Страница 33: ...ne oil with recommended type oil as listed in Table 4 For engine oil capacity see Table 1 engine specifications DO NOT overfill 4 Install drain bolt with sealing washer and tighten se curely Figure 26...

Страница 34: ...PAGE 34 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R WIRING DIAGRAM S N 5498030 AND BELOW Figure 28 Generator EngineWiring Diagram S N 5498030 and Below...

Страница 35: ...STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 PAGE 35 STOW G 4 5R WIRING DIAGRAM S N 5498031 AND ABOVE Figure 29 Generator EngineWiring Diagram S N 5498031 and Above...

Страница 36: ...k o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d A s k n i l b p m a...

Страница 37: ...a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W g n o r w s i...

Страница 38: ...o t t u p t u o e g a t l o V M P R 0 5 6 3 l a m r o n d e e p s e l d i M P R 0 0 5 2 d e d a o l n u g n i r i w l a n r e t n i x o b l o r t n o C n o i t c n u f l a m g n i r i w x o b l o r t...

Страница 39: ...STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 PAGE 39 NOTE PAGE...

Страница 40: ...re indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the nu...

Страница 41: ...1 A9924800014 CAP FUELTANK S N 5498031 AND ABOVE 1 0810107103 FUEL FILTER TANK S N 5498030 AND BELOW 1 A9924800004 FUEL FILTER FUEL TANK S N 5498031 AND ABOVE 3 0650140150 SPARK PLUG 3 2793260907 ELE...

Страница 42: ...PAGE 42 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R NAME PLATE AND DECALS S N 5498030 AND BELOW NAMEPLATE AND DECALS S N 5498030 AND BELOW...

Страница 43: ...E 1 CONTACT STOW PARTS DEPT 4 0800628504 DECAL GROUND 1 S 1123 5 8700611804 DECAL WARNING DANGEROUS GAS 1 S 4984 6 8700611904 DECAL DANGER ELECTRICAL SHOCK HAZ 1 S 4985 7 7900638204 DECAL OPERATING IN...

Страница 44: ...PAGE 44 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 NAMEPLATE AND DECALS S N 5498031 AND ABOVE STOW G 4 5R NAME PLATE AND DECALS S N 5498030 AND ABOVE...

Страница 45: ...NEL 1 A41120040 2 NAMEPLATE 1 CONTACT STOW PARTS DEPT 3 0800628504 DECAL GROUND 1 S 1123 4 1630680104 DECAL FUEL COCK 1 S 1407 5 A4561000203 DECAL STOW 1 6 0820610404 DECAL WARNING 1 S 3627 7 35137 DE...

Страница 46: ...PAGE 46 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R GENERATOR ASSY GENERATOR ASSY...

Страница 47: ...00002 END BRACKET C SIDE 1 7 A3155000002 END BRACKET B SIDE 1 8 7875021523 GUIDE PANEL AIR 1 9 7661331003 COVER 1 10 7661344204 SET BOLT STATOR 4 11 0040008000 SPRINGWASHER 4 12 0041208000 PLAINWASHER...

Страница 48: ...PAGE 48 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R CONTROL BOX ASSY S N 549830 AND BELOW CONTROL BOX ASSY S N 549830 AND BELOW...

Страница 49: ...10 MACHINE SCREW 2 12 0601806819 AC VOLTMETER 1 DE450 011 0 120 240V 13 0601811035 RECEPTACLE 1 L5 30R 125V 30A 14 0601811032 RECEPTACLE 1 L6 20R 250V 20A 15 0601812598 RECEPTACLE 1 5 20R 125V 20A 16...

Страница 50: ...PAGE 50 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R CONTROL BOX ASSY S N 549831 AND ABOVE CONTROL BOX ASSY S N 549831 AND ABOVE...

Страница 51: ...UIT BREAKER 1 10 0021004010 MACHINE SCREW 2 11 0601806819 AC VOLTMETER 1 DE450 011 0 120 240V 12 0601812598 RECEPTACLE 1 5 20R 125V 20A 13 0601812592 RECEPTACLE 1 L5 20R 125V 20A 14 0601811035 RECEPTA...

Страница 52: ...PAGE 52 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R PIPE FRAME ASSY S N 549830 AND BELOW PIPE FRAME ASSY S N 549830 AND BELOW...

Страница 53: ...2 10 A3305200104 STOPPER 1 11 0017106016 HEX HEAD BOLT 2 12 A3365000102 FUELTANK 1 12 1 0810106004 CAP FUEL TANK 1 12 2 0810107103 FUEL FILTER 1 13 0602125034 FUEL GUAGE 1 CJ 58A 14 0605510026 FUEL ST...

Страница 54: ...PAGE 54 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 STOW G 4 5R PIPE FRAME ASSY S N 549831 AND ABOVE PIPE FRAME ASSY S N 549830 AND ABOVE...

Страница 55: ...EL TANK 1 12 0810107103 FUEL FILTER 1 13 0602125034 FUEL GUAGE 1 CJ 58A 14 0605510026 FUEL STRAINER 1 14 1 0642007810 CUP FILTER FUEL STRAINER 1 14 2 0642006410 PACKING FUEL STRAINER CUP 1 15 06055131...

Страница 56: ...PAGE 56 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 CRANKCASE ASSY CRANKCASE ASSY...

Страница 57: ...00121 MAIN BEARING COVER 1 INCLUDES ITEMS W 220 0440300160 OIL SEAL 1 230 0600300370 BALL BEARING 1 250 2774500421 GOVERNOR GEAR 1 260 2774190103 GOVERNOR SLEEVE 1 275 2796500103 FILLER PLUG 1 280 021...

Страница 58: ...PAGE 58 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY...

Страница 59: ...FLANGE NUT 1 70 0323030010 WOODRUFF KEY 1 310 2792250120 CONNECTING ROD ASSY 1 INCLUDES ITEM W 320 2792300103 CONNECTING ROD BOLT 2 350 2792330103 PISTON PIN 1 360 2792340103 PISTON STANDARD 1 360 279...

Страница 60: ...PAGE 60 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 GOVERNOR ASSY GOVERNOR ASSY...

Страница 61: ...1 80 2794250223 GOVERNOR SPRING 1 310 2774330301 SPEED CONTROL LEVER 1 340 2774350103 STOP PLATE 1 350 0200060170 WASHER 1 355 0217060070 FRICTIONWASHER 1 360 0140060180 SCREW 1 365 2374500423 SPRING...

Страница 62: ...PAGE 62 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSY...

Страница 63: ...00 LINK 1 160 2773691103 TENTIONER 1 163 2773710103 SPRING TENTIONER 1 166 2773690203 PIN TENTIONER 6DX13DX34L 1 170 2773691313 CHAIN GUIDE 1 200 2773500123 PIN ROCKER 6DX9DX41L 1 210 0031305000 CLIP...

Страница 64: ...PAGE 64 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 AIR CLEANER ASSY AIR CLEANER ASSY...

Страница 65: ...OBIN EX270D20110 AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 510 2793262030 AIR CLEANER ASSY LOW PROFILE 1 INCLUDES ITEMS W 510 200 2793263308 BODY CP 1 510 220 2793265008 GASKE...

Страница 66: ...PAGE 66 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 COOLING STARTING ASSY COOLING STARTING ASSY...

Страница 67: ...1 CASE CP 1 61 2795270213 BAFFLE 2 HEAD 1 80 0016508120 BOLT 1 81 0110060020 FLANGE BOLT 1 210 2795020200 RECOIL STARTER ASSY 1 INCLUDES ITEM W 210 1 2265071608 SPIRAL SPRING 1 210 2 2795012008 REEL 1...

Страница 68: ...PAGE 68 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 CARBURETOR ASSY FUEL LUBRICANT ASSY...

Страница 69: ...1 2796253008 SHAFT SUB ASSY THROTTLE 1 210 12 2516245308 SCREW 1 210 15 2796251508 PIN FLOAT LEVER 1 210 16 2796255008 CHAMBER FLOAT 1 210 17 2796235008 GASKET 1 210 18 2796254008 GASKET CHAMBER 1 210...

Страница 70: ...PAGE 70 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 FLYWHEEL ASSY FLYWHEEL ASSY...

Страница 71: ...YWHEEL ASSY NO PART NO PART NAME QTY REMARKS 10 2797923001 FLYWHEEL CP 1 11 2797943001 IGNITION COIL CP 1 30 0011406250 BOLT WASHER ASSY 2 50 27773102H1 WIRE 2 CP W OIL SENSOR 1 60 0660000371 SWITCH A...

Страница 72: ...PAGE 72 STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 ROBIN EX270D20110 ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY...

Страница 73: ...RIC DEVICE ASSY NO PART NO PART NAME QTY REMARKS 700 2797630131 OIL SENSOR CP 1 705 KU31107001 FLOAT C U CP3 1 740 0011406160 BOLT WASHER ASSY 2 740 0011406160 BOLT WASHER ASSY 2 741 0150040090 TAPPIN...

Страница 74: ...ding bus shipments or in cases whereSTOWpersonnelmustpersonallydeliver the equipment or parts to the carrier RETURNED GOODS POLICY Return shipments may be accepted and credit allowed subject to the fo...

Страница 75: ...STOW G 4 5R A C GENERATOR OPERATION PARTS MANUAL REV 3 03 13 06 PAGE 75 NOTE PAGE...

Страница 76: ...90749 310 537 3700 888 252 STOW 888 252 7869 FAX 310 537 1986 FAX 800 556 1986 E MAIL stow multiquip com WWW stowmfg com OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SER...

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