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3.3.7 Refractory Replacement 

 
The intense heat of the fire will normally cause hairline cracks in the refractory. These cracks 
can be minimized by proper curing as described in “First Fires”. They will not normally 
diminish the effectiveness of the refractory. If large cracks develop, then the refractory should 
be replaced. To replace the refractory bricks, follow these steps: 
 

1.  Remove the left side bricks 
2.  Remove the right side bricks 
3.  Remove the back bricks 
4.   Remove the two floor bricks 
 
To install the new bricks, follow the 
above steps in reverse. 

1

4

2

3

4

 

 

Figure 3 

 

3.3.8  Glass Care – Replacement 

 
The glass used for the OSBRUN 

STRATFORD

 is a high temperature ceramic glass (1400º F). 

If the glass breaks, it must be replaced with an identical ceramic glass. Tempered glass or 
ordinary glass will now withstand the high temperatures of the OSBURN 

STRATFORD

Replacement glass should be purchased from a Osburn dealer (see “Replacement Parts”, in 
Section 7 – APPENDIX). Do not operate the unit with a cracked or broken glass. 

3.3.9  Glass Care – Cleaning 

 
The OSBURN 

STRATFORD

 is designed to keep the glass clean under normal operating 

conditions. If the OSBURN 

STRATFORD

 is operated continuously with the combustion air 

controls closed, the glass will tend to get dirty unless the fuel, firebox and glass are 
maintained at hot. To clean the glass, there are a number of specially designed cleaners. Your 
authorized Osburn dealer can recommend a suitable cleaner which is available in your area. 
Regular household glass cleaners will not clean creosote. Do not use abrasives such as steel 
pads, steel wool or oven cleaner as they will scratch the glass. 

3.3.10 Gasket  Replacement 

 
Remove the doors from the unit and lay them on a clean, unabrasive surface. To replace the 
gasket around the door frame, first remove the old gasket and adhesive. Make sure that the 
surface is totally clean before applying new adhesive (a high temperature silicone caulking 

11 

Содержание MODEL OSBURN STRATFORD

Страница 1: ...place or its components Any modification or alteration of construction may void the warranty listings and approvals of this system In that case Stove Builder International SBI will not be responsible for damages Install the fireplace only as described in these instructions PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE Listed to standards ULC S610 and UL 127 Manufactured by Stove Builder Internati...

Страница 2: ...y Maintenance 9 3 3 3 Top Baffle Removal Prior to Cleaning the Chimney 9 3 3 4 Dealing with a Chimney Fire 10 3 3 5 Plated Finish Maintenance 10 3 3 6 Ashes 10 3 3 7 Refractory Replacement 11 3 3 8 Glass Care Replacement 11 3 3 9 Glass Care Cleaning 11 3 3 10 Gasket Replacement 11 3 4 FIREPLACE INSTALLATION 12 3 4 1 Locating the OSBURN STRATFORD 12 3 4 2 Heart Extension Requirements 12 3 4 3 Frami...

Страница 3: ... INSTALLATION 26 4 4 ANGLED WALL RADIATION SHIELD 29 4 5 CHIMNEY SUPPORT INSTALLATION 30 4 6 CHIMNEY CHASE AND MULTIPLE TERMINATIONS 30 4 7 INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION 32 5 OPTIONS 33 6 APPENDIX 34 7 OSBURN LIMITED LIFETIME WARRANTY 35 ii ...

Страница 4: ...uid or similar liquids to start or rekindle a fire in this fireplace Keep all such liquids well away from the fireplace at all times CAUTION Keep combustible materials at least 48 inches away from the front of the fireplace opening CAUTION Never leave children unattended when there is a fire burning in the fireplace CAUTION Never use grate or elevate fire Build wood fire directly on hearth CAUTION...

Страница 5: ...2 CERTIFICATION LABEL 2 ...

Страница 6: ...stall the fireplace only as described in these instructions and using only components from the manufacturers listed in table 2 The OSBURN STRATFORD is not intended for use with a gas log Failure to follow these instructions will void the certification and the warranty of the fireplace and may result in an unsafe installation 3 1 1 Parts Required Fireplace model OSBURN STRATFORD Insulated chimney m...

Страница 7: ...of product Many brands of manufactured logs contain chemical additives DO NOT BURN ANY MANUFACTURED LOGS CONTAINING CHEMICAL ADDITIVES If you do you may overheat you fireplace therefore causing a fire hazard and voiding your warranty Logs containing chemical additives burn a lot hotter and were designed for decorative fireplaces Decorative fireplaces generally have larger cooler and less air tight...

Страница 8: ...efore opening it completely This procedure will increase the draft and thus eliminate the smoke which is stagnant in a state of slow combustion in the fireplace Then bring the red embers to the front of the stove and reload the unit Your OSBURN STRATFORD fireplace will work best if a thick bed of hot embers is maintained in the bottom of the firebox and a minimum of two large pieces of seasoned fu...

Страница 9: ...ill minimize air leakage up the chimney The combustion air control should be opened before opening the door to minimize the possibility of back draft coming into the room SLOW MEDIUM ACCELERATED Figure 1 3 2 7 Combustion Settings Accelerated Combustion The maximum heat output for the OSBURN STRATFORD is achieved by burning with the door closed and the combustion air opened By this method the OSBUR...

Страница 10: ...nit Creosote may accumulate on the glass door This method of burning should be used only after operating the OSBURN STRATFORD with the air control opened to produce a hot fire for about an hour or at medium pace for at least 2 hours Slow combustion can be used at night in order to reduce the heat output and to prolong the burn The refuelling interval time will be between 6 8 hours 3 2 8 Smoking Ca...

Страница 11: ...ainst an outside wall without protection may generate back draught problems which will cause start up problems To prevent this open a nearby window roll up a piece of paper and light it Then hold it in the upper part of the firebox to warm up the chimney Wait until the draught is sufficient then start the fire IMPORTANT NOTES A Do not block the hot air vents to the fireplace as this will cause the...

Страница 12: ...ype of fire We recommend that you A Initially inspect the chimney system weekly From this you will learn how often it will be necessary to clean your chimney B Have your chimney cleaned by a qualified chimney sweep If you wish to clean it yourself we recommend using a stiff plastic or non metallic brush If a metal brush is used its size should be slightly smaller than the flue to avoid damaging th...

Страница 13: ...water as it may cause a dangerous steam explosion 5 Check outside to ensure that sparks and hot embers coming out of the chimney are not igniting the roof 6 Do not use the fireplace again until your chimney and fireplace have been inspected by a qualified chimney sweep or a Fire Department Inspector 3 3 5 Plated Finish Maintenance Use a glass cleaner and a soft cloth to polish the plated finish on...

Страница 14: ...nt glass should be purchased from a Osburn dealer see Replacement Parts in Section 7 APPENDIX Do not operate the unit with a cracked or broken glass 3 3 9 Glass Care Cleaning The OSBURN STRATFORD is designed to keep the glass clean under normal operating conditions If the OSBURN STRATFORD is operated continuously with the combustion air controls closed the glass will tend to get dirty unless the f...

Страница 15: ...himney If possible you should choose a location where the chimney will pass through the house without cutting floor or roof joists B Usually no additional floor support is needed for the fireplace The adequacy of the floor can be checked by first estimating the weight of the fireplace system Weights are given in the appendix Next measure the area occupied by the fireplace which is normally 36 26 N...

Страница 16: ...he base of the appliance C Frame the fireplace with vertical studs at the sides of the fireplace running from floor to ceiling see figure 6 Position the studs back from the front edge of the fireplace a space the thickness of the facing material so that the facing can be installed flush with the fireplace facing within limitations of figure 11 Frame headers between the vertical studs only as follo...

Страница 17: ...Figure 5 Figure 7 Figure 6 Figure 8 INSULATED CHASE CONSTRUCTION 37 31 32 19 13 16 53 23 32 75 31 32 20 10 1 4 12 13 32 24 1 32 1 1 2 2 22 7 8 8 3 32 36 26 7 MIN 43 3 16 36 24 1 32 43 1 4 36 38 1 32 14 ...

Страница 18: ...MUST HAVE THE SAME INSULATION AS ADJACENT CEILING FOLLOW LOCAL RULES REGARDING FRAMING CONSTRUCTION FLOOR CEILING WALL Figure 9 Facing 1 Combustible material may be installed flush with the fireplace decorative frame Combustible material may not project in front of and onto the fireplace decorative frame figure 11 2 Non combustible materials such as brick stone or ceramic tile may project in front...

Страница 19: ... base of the fireplace if the depth of the shelf is 6 or less If the depth of the shelf is more that 6 but less that 12 the shelf must be installed at least 52 132 cm from the base of the fireplace see figure 10 12 52 6 50 Figure 10 SPACER COMBUSTIBLE FACING 1 2 GYPROC 2 X 4 Figure 11 16 ...

Страница 20: ...shown on figure 12 c Put the upper louver back into place Figure 12 Figure 13 DEFLECTOR UPPER LOUVER GRILLE FRAME The safety rules for hot air ducting gravity kit installations are the following Minimum height 68 1 7 m Maximum length 10 3m see figure 14 The minimum height of the hot air ducting must be measured from the floor to the top of the hot air grilles The hot air grilles can be installed i...

Страница 21: ...plates closing up the 8 dia holes on top of the fireplace Then cut the insulation in order to obtain two 8 dia openings Insert the ducting into each opening and fix it in place using the 6 steel brackets supplied 3 for each duct 2 Maintain at least a 2 50 mm clearance between the ducts and any combustible material the required hole size for the hot air grilles outlet is 8 8 210 mm 210 mm 18 ...

Страница 22: ...the fireplace 3 5 2 Central Forced Air Kit Not tested under EPA certification The knock outs provided on the back and on the sides of the OSBURN STRATFORD allow the connection of insulated flexible pipe which enables you to heat adjacent rooms up to 50 feet from the fireplace see figure 18 The ducting system must be installed as described below A Remove the knock outs at the back and or the side o...

Страница 23: ...connections to the fan have been made according to the local codes and comply with their requirements see instruction provided with the kit Figure 16 Figure 17 ROOM BASEMENT FAN FAN INSULATION 5 Ø FLEX ALUMINUM TAPE COLLAR FAN INSULATED FLEX PIPE ADAPTER Figure 18 20 ...

Страница 24: ...talled where it is not likely to be blocked by snow or exposed to extreme wind and away from automobile exhaust fumes gas meter and other vents E The duct and register may be installed above or below floor level The fresh air kit for your OSBURN STRATFORD contains the following components 1 A 3 flex adapter 2 2 pipe clamps 3 An outside air register To complete the fresh air kit installation you wi...

Страница 25: ...OVER INSULATION ALUMINUM TAPE FLEXIBLE PIPE FRESH AIR INTAKE OUTSIDE INTAKE SCREW OPENING FACING DOWN WALL 3 7 DOOR OVERLAY INSTALLATION OVERLAY DOOR FRAME Figure 21 In order to install the door overlay simply place the overlay over the door frame From behind the door frame locate the 4 attachment holes and use the 4 screws provided with the overlay to secure it to the door frame 22 ...

Страница 26: ...ace expands This can be achieved by having the chimney supported by the supports The maximum chimney length that should be supported by the fireplace is 9 ft 2 75 m for 2 Solid Pack Chimney 12 ft 3 7 m for 1 Solid Pack Chimney and 26 ft 8 m for AC Triple Wall Chimney 6 The chimney must extend at least 3 ft 1 m above its point of contact with the roof and at least 2 ft 0 6 m higher than any wall ro...

Страница 27: ...ore installing the first chimney length see figure 24 Continue installing chimney lengths making sure to lock each length in place 4 Every time the chimney passes through a ceiling or a wall install the appropriate firestop When you reach the desired height install the roof support Refer to instructions included with the support 5 Then put the roof flashing in place and seal the joint between the ...

Страница 28: ...EXAMPLE OF TYPICAL CHIMNEY INSTALLATION RAIN CAP COLLAR FLASHING ATTIC RADIATION SHIELD FIRESTOP ANCHOR PLATE OUTSIDE AIR KIT Figure 24 25 ...

Страница 29: ...the chimney lengths together according to the chimney manufacturer s instructions In many cases it is recommended to use three 3 12 mm screws If the offset length is made of two 2 chimney lengths or more many chimney manufacturers may require that you use an offset or roof support halfway up the offset If penetrating a wall install a wall radiation shield supplied by the chimney manufacturer see f...

Страница 30: ...STRAPS SUPPORT STRAPS ANCHOR PLATE CHIMNEY Figure 25 RAIN CAP COLLAR ROOF FLASHING OFFSET SUPPORT INSULATED WALL RADIATION SHIELD FRAMING 2 X 3 Figure 26 27 ...

Страница 31: ...iple Wall 6 ICC Excel 2100 1 Solid Pack 6 TABLE 3 LIST OF MANDATORY COMPONENTS CHIMNEY MANUFACTURER MANDATORY COMPONENTS TYPE BRAND Selkirk Ventilated roof flashing Must have joist protector at the roof level if the fireplace is to be used with a fireguard see section 5 Ultra Temp Super Pro Super vent Security Chimney Joist protector at the roof level see section 5 Requires insulated attic radiati...

Страница 32: ... or wall radiation shield provided by the chimney manufacturer must be installed Only one is required Follow the chimney manufacturer s installation instructions In cold climate locations it is recommended that you use the insulated wall radiation shield since it will maintain the home s thermal barrier INSULATED WALL GYPROC INSULATED WALL RADIATION SHIELD Figure 27 29 ...

Страница 33: ...is used to pass through a wall this support may be used on the wall to support the chimney For offset support installation refer to the instructions provided with the support by the chimney manufacturer Many manufacturers will provide the maximum height of chimney that can be supported by the support Make sure you respect those parameters 4 6 CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose...

Страница 34: ...18 457 21mm 18 457 2mm 16 406 4mm 16 406 4mm 18 457 2mm Figure 28 31 ...

Страница 35: ...or this connector with the chimney manufacturer Follow these steps 1 Position the fireplace in its location Temporarily install the elbow on the top of the fireplace and using a level mark with an oval the location where the flue liner will enter the masonry chimney 2 In the middle of the oval drill a hole in the masonry chimney at 45 or 30 3 Increase the size of the hole until a 45 or 30 liner el...

Страница 36: ...adapter 3 pipe clamps AC01310 And one control box with heat sensor and PC Board Outside air kit Includes one 3 flex adapter 2 pipe clamps and one AC03500 outside wall register Rigid fireguard Includes one rigid fireguard AC01308 Joist protector Includes one joist protector kit AC03510 May be required if the chimney manufacturer does not supply joist protectors 33 ...

Страница 37: ... mm Combustible shelf 50 127 cm measured from the base of the fireplace for a shelf with a depth of 6 or less 52 132 cm measured from the base of the fireplace for a shelf with a depth of more than 6 15 cm but less than 12 30 cm REPLACEMENT PARTS Description Part No Description Part No Front air tube 1 PL53030 Bricks side and rear 29020 Air tube 2 second from front PL53031 Left floor brick 22120 A...

Страница 38: ...e based on predetermined rate schedule and must not exceed the wholesale price of the replacement part All labour and freight costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligation...

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