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TABLE OF CONTENTS

STORMCHASER 86038760 03/06/07

3

Machine Data Log/Overview.........................2
Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Safety Label Location. ..................................2-3
Grounding Instructions..................................2-4

OPERATIONS

Technical Specifications. ..............................3-1
Controls.........................................................3-2
Machine Operation........................................3-3

Pre-Run Machine Inspection......................3-3

Equipment Set-Up......................................3-3
Priming the Pump. .....................................3-3
Emptying & Cleaning Tanks.......................3-4
Shut Down and Storage.............................3-4

MAINTENANCE

Daily Maintenance ........................................4-1
Periodic Maintenance ...................................4-1
Monthly Maintenance....................................4-1
Semi-annually ...............................................4-1
Lubrication ....................................................4-1
Storage .........................................................4-1
Vacuum Motor Replacement ........................4-2
Solution Pump Replacement ........................4-3
Pump Replacement Kits ...............................4-4
Pressure Regulator .......................................4-4
Machine Troubleshooting..............................4-5

GROUP PARTS LIST

Control Panel Group ..................................... 5-1
Frame Group ................................................ 5-3
Pump Group ................................................. 5-5
Recovery Tank Group................................... 5-7
Vacuum Motor Group (Upper) ...................... 5-9
Vacuum Motor Group (Lower) .................... 5-11
Wiring Diagram ........................................... 5-13
Suggested Spare Parts............................... 5-14
Notes .......................................................... 5-14
Warranty. .................................................... 5-15

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Содержание 10070520

Страница 1: ...MODELS 900 06 10070520 Operating Instructions 86038760 10 15 07 PRV NO 98893 N PORTABLE EXTRACTOR Read these instructions before using the machine ...

Страница 2: ...__________________________________________________________ MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ OVERVIEW The Stormcha...

Страница 3: ...ment Set Up 3 3 Priming the Pump 3 3 Emptying Cleaning Tanks 3 4 Shut Down and Storage 3 4 MAINTENANCE Daily Maintenance 4 1 Periodic Maintenance 4 1 Monthly Maintenance 4 1 Semi annually 4 1 Lubrication 4 1 Storage 4 1 Vacuum Motor Replacement 4 2 Solution Pump Replacement 4 3 Pump Replacement Kits 4 4 Pressure Regulator 4 4 Machine Troubleshooting 4 5 GROUP PARTS LIST Control Panel Group 5 1 Fra...

Страница 4: ...cement Solution Pump Replacement Pump Kits Pressure Regulator MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE ___________________ DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________ PUBLISHED ________________________________ Troubleshooting The PARTS LIST section ...

Страница 5: ... Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with any openings ...

Страница 6: ...ify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the ma...

Страница 7: ...760 03 06 07 NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 2 3 LABEL CIRCUIT INTERRUPTER 86200570 PRV NO 170 41 LABEL WARNING 86242230 PRV NO 500009 ...

Страница 8: ...outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The tempora...

Страница 9: ...STORMCHASER 86038760 03 06 07 2 5 THIS PAGE LEFT BLANK INTENTIONALLY ...

Страница 10: ...cuum Motor Dual 3 stage Solution Pump 200 psi Solution Capacity 16 gal 60 L Recovery Capacity 14 gal 53 L Weight Empty 95 lbs 43 1 kg Weight Full Solution 230 lbs 104 3 kg Height 37 inches 93 98 cm Length 27 inches 68 58 cm Width 20 inches 50 80 cm Power cord 22 feet 6 71 m LENGTH HEIGHT WIDTH 3 1 ...

Страница 11: ...CONTROLS STORMCHASER 86038760 03 06 07 3 2 1 Pump Switch 2 Vacuum 1 Switch 3 Vacuum 2 Switch 1 2 3 ...

Страница 12: ... proportions noted on the container See list below into solution tank NOTE When using powder cleaner pre mix with hot water in a clean container before adding to the solution tank 7 Turn pump and vacuum switch s to the on position NOTE Pump may have to be primed for solution flow See Priming the Pump 8 Start cleaning 3 3 To prevent possible disease hazard before attempting to clean bodily fluids s...

Страница 13: ...se of waste in a proper manner which would not violate any Local State or Federal law 5 Once the recovery tank has been emptied you may once again proceed with cleaning Operating Vacuum after shutoff has activated could draw water directly into the vac motor This will cause damage to the motor therefore voiding your warranty ALWAYS TEST CARPET FOR COLOR FASTNESS IN AN INCONSPICUOUS PLACE Also to a...

Страница 14: ...w tanks to dry DO NOT attempt to repair hose Repairing high pressure hoses may result in severe burns and serious injury PERIODIC MAINTENANCE 1 Twice a month flush a white vinegar solution One quart vinegar to two gallons of water or anti browning solution mixed as directed through the extractor turning pump switch on off several times flush with clean water This will prevent build up of alkaline ...

Страница 15: ...qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 3 8 9 5mm Important These brushes wear quicker as the length shortens due to inc...

Страница 16: ...olution tank 3 Remove recovery tank to gain access to the pump in base of solution tank 4 Remove solution hoses from fittings on pump Disconnect wires 5 Remove the screws that fasten the pump to the solution tank 6 Reverse process to install new replacement pump LUBRICATE U CUP WITH SUPERLUBE MONTHLY STORMCHASER 86038760 03 06 07 4 3 IN OUT PISTON SPRING RETAINER PLATE SPRING CAP BLUE 200 PSI U CU...

Страница 17: ...drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston and u cup clean of any film or scale 5 Lubricate the piston and u cup with Superlube 6 Reassemble regulator 7 With pump ON re adjust pressure regulator for normal operation PLUNGER SEALS KIT CAM BEARING KIT 86201170 PRV NO 250 79G VALVE O RIN...

Страница 18: ...uns no solution Internal or external solution line damaged and leaking Replace Pump not primed Prime pump with provided hose pg 3 3 Internal pump components wearing out Replace see pump kit components pg 4 3 Pump runs loss of pressure Check valves in pump head for particles or cuts in seals Take piston from BPR and lubricate with Superlube If problem still exists change BPR kit Unit not plugged in...

Страница 19: ...NOTES STORMCHASER 86038760 03 06 07 4 6 ...

Страница 20: ...CONTROL PANEL GROUP STORMCHASER 86038760 03 06 07 8 7 3 6 5 2 4 1 11 9 10 13 12 5 1 ...

Страница 21: ...276290 70626 4 SCR 10 X 3 4 PPHST HI LOW BLK 5 86020340 70018 1 SCR 1 4 20 X 1 HHCS SS 6 86256960 72142 3 SWITCH SPST 15A EURO ROCKER 7 86199540 060 04A 2 CORD 25 BLK 14 3 SJTW A PLUG 8 86202160 320 05 2 VELCRO STRAP 9 86256180 73195 2 STRAIN RELIEF 1 2 NPT 48ID 10 86200610 500346 1 LABEL D B 3 SWITCH W HEAT 11 86005670 57040 2 NUT 1 2 NPT CONDUIT 12 8620050 140 11 2 KNOB RT TANK 13 86005710 57105...

Страница 22: ...FRAME GROUP STORMCHASER 86038760 03 06 07 18 19 9 15 16 11 20 17 12 12 6 7 4 8 5 3 1 2 26 23 1 27 25 24 15 16 21 10 13 14 28 16 22 33 16 34 35 15 31 32 34 37 36 38 19 38 30 5 3 ...

Страница 23: ...EFT 18 86202250 040 06 2 WHEEL 8 BLK CENTERED HUB 19 86271380 57196 2 NUT 1 2 PUSH ON DOME CAP 20 86191710 20008 1 CLAMP 5 8 NYLON UL CSA 21 86090840 065 28 1 DIAMONDBACK 200 PUMP SUPPORT 22 86199430 040 03 2 CASTER SWIVEL 4 SWIVEL 23 86033440 75336 1 TANK SOLUTION DB BLK 200 PSI 24 86200630 500350 1 LABEL STORMCHASER MAIN 25 86202240 390 24 2 WASHER 1 4 X 5 8 BONDED NEOPRN 26 86242130 48100 1 KNO...

Страница 24: ...PUMP GROUP STORMCHASER 86038760 03 06 07 3 6 5 1 2 4 5 5 ...

Страница 25: ... FROM NOTES 1 86199640 030 16 1 ELBOW 1 4 NPT STREET LONG 90D 2 86222770 20042 1 CLAMP 3 8 HOSE D SLOT 3 86006850 70393 2 SET SCR 1 4 20 X 1 25L 4 86005710 57105 2 NUT 1 4 20 HEX W STAR WASHER 5 86197940 40027 1 HOSEBARB 3 8 MPT X 1 2 90D DL 6 86201210 65209 1 PUMPTEC 200 PSI PUMP MOTOR ASM ...

Страница 26: ...RECOVERY TANK GROUP STORMCHASER 86038760 03 06 07 6 5 3 4 1 9 12 10 11 9 7 8 2 15 14 13 14 16 5 7 ...

Страница 27: ...E SLIP 5 86033330 78475 1 VAC STACK ASM 6 86161460 15 808123 1 DUMP VALVE 2 7 86161470 11 800444 1 ELBOW 2 45D PVC SCH40 8 86033420 75334 1 TANK RECOVERY DB DK GREY 9 86010630 87013 4 WASHER 1 4 ID X 5 8 OD SS 10 86020310 70015 2 SCR 1 4 20 X 3 4 HHCS SS 11 86091150 065 25 1 TANK BRACE ASM D B 12 86273830 70020 2 SCR 1 4 20 X 1 2 HHCS SS 13 86200290 260 33 1 HOSEBARB 1 5MPT X 1 5 14 86237770 35256...

Страница 28: ...VACUMM GROUP UPPER STORMCHASER 86038760 03 06 07 1 2 3 5 6 7 9 10 8 15 11 12 14 13 16 4 4 5 9 ...

Страница 29: ...650 85050 1 VAC MTR ASM D B RCVRY 115V 3ST 8 86226880 70858 3 STUD 1 4 20 X 5 SS 9 86010640 87016 1 WASHER 10 LOCK EXT STAR 10 86274980 70335 1 SCR 10 32 X 1 2 PHTR GRN GRND 11 86002390 20063 1 CLAMP 1 75 WORM GEAR X 312 12 86004190 39337 1 HOSE 1 5 BLK VAC 24 13 86122360 27508 1 CUFF VAC HOSE BLU 14 86192090 20046 1 CLAMP 2 25 WORM GEAR 15 86267480 880292 1 WIRE 4 GRN 14 76010 X 76014 16 86005810...

Страница 30: ...VACUMM GROUP LOWER STORMCHASER 86038760 03 06 07 4 6 5 7 3 2 10 11 1 8 9 12 5 11 ...

Страница 31: ... SPACER 3 1 8 5 86003760 35166 1 GASKET VAC MTR 6 86090980 360 24A 1 PLATE ASM VAC 90 DEG 7 86031640 85049 1 VAC MTR ASM D B SLTN 115V 3ST 8 86282120 39582 1 HOSE VAC EXHAUST X 9 9 86002380 20046 1 CLAMP 2 25 WORM GEAR 10 86267480 880292 1 WIRE 4 GRN 14 76010 X 76014 11 86010640 87016 1 WASHER 10 LOCK EXT STAR 12 86005810 57245 3 NUT 1 4 20 HEX NYLOCK SS 86135320 140687 BRUSH SET 120V VAC WINDSOR ...

Страница 32: ...WIRING DIAGRAM STORMCHASER 86038760 03 06 07 5 13 WIRING DIAGRAM STORMCHASER 86038760 03 06 07 5 13 ...

Страница 33: ...50 31032 ELBOW 1 5 FS X FS 45D PVC 86256960 72142 ROCKER SWTICH 2 PRONG Was 330 02 86202160 320 05 VELCRO STRAPS 86199840 090 12A FLOAT CAGE ASSY COMPLETE SLIP 86201210 65209 PUMP ASM 200PSI N H DB 86031640 85049 VAC MTR ASM D B SLTN 115V 3ST 86031650 85050 VAC MTR ASM D B RCVRY 115V 3ST 86135320 140687 BRUSH SET 120V VAC WINDSOR 86135300 140676 BRUSH SET 120V 3ST VAC AMETEK NOTES ...

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