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Annex A – Cable cross reference tables

This table shows a list of existing cables that can be used with Optimo when used in conjunction with the
appropriate adaptor cables supplied. Note: only A8 for Optimo Light

Part Number

Description

Cable

Identification

Current Din

Connector

Adaptor A

or B

7780-981

Tachograph Drive Lead

CABLE C

6 way

A-6

7780-982

Vehicle Sender Conn. Lead

CABLE D

6 way

A-6

7780-983

PPR/Engine Rev Calibration
Lead

CABLE E

6 way

A-6

7780-986

Serial Data Out Adaptor
Lead

CABLE F

Use with Cable H

A-4

7780-984

Jack Socket Connection
Lead

CABLE G

6 way

A-6

7780-989

Serial Data Conn Lead

CABLE H

4 way

A-4

7780-987

Adaptor Cable (1400)

CABLE K

6 way

A-6

7780-988

Adaptor Cable (1314)

CABLE L

6 way

A-6

7780-974

Motometer Pulser Adaptor

CABLE M

Use with Cable C

A-6

7780-980

Motometer Programming
Lead

CABLE N

8 way

A-8

7780-979

1319 Jack Socket Adaptor
Lead

CABLE O

Use with Cable G

A-6

7780-973

1319 Programming Lead

CABLE P

8 way

A-8

7780-975

Motometer Revs Adaptor

CABLE Q

Use with Cable G

A-6

7780-978

Flat Wire Cable Adaptor
8400

CABLE S

Use with Cable G

A-6

7780-977

Flat Wire Cable Adaptor
1314

CABLE T

Use with Cable H

A-4

7780-936

2400 Programming Lead

CABLE U

8 way

A-8

7780-956

2400 Canbus Data Lead

CABLE V

8 way

A-8

7780-952

MTCO Programming Lead

CABLE W

8 way

A-8

7780-955

2400 Serial Data Adaptor
Lead

CABLE X

Use with Cable H

A-4

7780-810

Digital Programming Lead

CABLE Z

8 way

A-8

7955-938

Clock Tester

8 way

A-8

7955-777

Flexi Switch

4 way

7780-948

Kienzle Laser Device
Adaptor

4 way

7500-008

Rolling Road Cable

4 way

Содержание Optimo

Страница 1: ...o Manual Stoneridge Electronics Ltd Copyright The information contained in this document is the property of Stoneridge Electronics Ltd and should not be reproduced revealed or appropriated either in whole or in part without the written authority of Stoneridge Inc ...

Страница 2: ...achograph Information 13 7 3 Bench test 14 7 4 Fixed distance 1 15 7 5 Speed simulator 16 7 6 C3 RPM test 16 7 7 DTCs 17 7 8 k factor test 17 7 9 DIL calculate 18 7 10 Fixed distance 2 19 7 11 Rolling road 20 7 12 Clock test 22 7 13 PIN 22 7 14 Serial data test 23 7 15 CANbus data test 23 7 16 1000m test 24 7 17 Sensor settings 25 7 18 Tachograph reset 27 8 Custom Bench Test 28 9 SE5000CS Configur...

Страница 3: ...er Power Cable Mouse C2 Cable Tester A4 A6 A8 Tachograph Adaptors B Adaptor For Stoneridge Rolling Road Flexi Switch C1 Cable Tester Digital Dongle 1324 Dongle 2400 Dongle Digital Dongle A8 Tachograph Adaptor Optimo WiFi Dongle Power Supply B Adaptor For Stoneridge Rolling Road Flexi Switch ...

Страница 4: ...ing 230V ac supply or vehicle power connector Charging time typically one hour overnight on first use Charging time for Optimo Light typically up to 4 hours Power on off Power socket for mains or vehicle adaptor Snap fit battery pack Optimo2 Digital Dongle Power Supply In Vehicle Charger Screen protector ...

Страница 5: ...orts all digital and analogue tachographs Extra cables may be required when using Optimo Light See table below Page 36 Page 38 Page 11 Page 22 Page 41 Page 32 Page 39 Page 46 Page 9 Page 9 Page 4 Page 34 Page 7 Page 45 Power on off USB ports DIN sockets ...

Страница 6: ...B C None DIN connectors only Adaptor cables A4 A6 A8 B C1 and C2 connector A8 B None Sensors testing Yes No No Battery charge time 1 hour 4 hours 2 5 hours Vehicle charger Yes No Yes Screen dimming Yes No Yes Screen rotation Yes No Yes Screen protector Yes No Yes 5 Sleep mode 5 minutes inactivity Screen blank programs still running Tap screen to wake up 30 minutes inactivity Optimo shuts down Pres...

Страница 7: ... settings screens Settings screens can also be accessed at any time by tapping here After selecting Language and Country enter your workshop details Complete all fields Other screens are accessed by tapping Arrows at the top of the page if highlighted The Home button closes any application and returns to the Windows desktop or returns to that application s main screen ...

Страница 8: ... and settings for Rolling Roads Complete all fields x The next screen sets Fixed distance length and number of runs plus options for Standard or Custom bench tests For Custom Bench test see Chapter 8 page 28 DETAILS ON ALL THESE SCREENS MUST BE COMPLETED BEFORE FIRST USE OF OPTIMO ...

Страница 9: ...h devices in the area Tap on selected device and follow prompts to pair it with Optimo 6 1 4 Wireless Connections There are two wireless indicators in the taskbar one for connection to the tachograph and one for connection to a Rolling Road Both are red when disconnected and turn green when connected Select the network and tap Connect button Tachograph Rolling Road disconnected Tachograph connecte...

Страница 10: ...programmes All tachographs can also be connected using existing MKII cables via supplied adaptor cables This is the only way to connect to round tachographs Optimo Light and Optimo2 are supplied with the Digital dongle only 6 3 Calibrating and Programming On tapping Optimo identifies the connected tachograph If the tachograph cannot be determined the screen below is displayed Select tachograph typ...

Страница 11: ...and modify data Chapter 7 1 Tachograph information Chapter 7 2 Bench test Chapter 7 3 Fixed distance 1 Chapter 7 4 Speed simulator Chapter 7 5 C3 RPM test Chapter 7 6 DTCs Chapter 7 7 K factor test Chapter 7 8 DIL calculate Chapter 7 9 Fixed distance 2 Chapter 7 10 Rolling road Chapter 7 11 Clock test Chapter 7 12 PIN Chapter 7 13 Serial data test Chapter 7 14 CANbus data test Chapter 7 15 1000m t...

Страница 12: ... the tachograph More screens are accessed by using highlighted arrows at the top of the page Note 2 For some tachographs such as the Actia once a setting has altered it will change colour to show the setting has been changed but it will not send to the tachograph until you tap the Home button at the top of the page whereupon it sends all data To change a value use Backspace to remove characters en...

Страница 13: ...13 7 2 Tachograph Information Tap Available on all Digital tachographs Require dongles or cables plus adaptors for 1324 and 2400 tachographs ...

Страница 14: ...time remaining for each phase of the test For round tachographs a speed scale first must be selected first Note for calibration a Clock Test must be carried out either before or after an analogue bench test For all bench tests follow on screen prompts and select buttons duties etc as required Digital Bench test Analogue Bench test ...

Страница 15: ...be determined using a physical method with a fixed pointer over a fixed distance The w value for each run is displayed Carry out the appropriate runs as prompted Test complete For round tachographs DIL switch settings will be shown which must be manually set ...

Страница 16: ...16 7 5 Speed simulator Tap then tap Speed box and enter speed then tap the tick button 7 6 C3 RPM test Connect cable E via adaptor A6 for Optimo only Tap Stop Test Increment Speed Decrement Speed ...

Страница 17: ...Cs Tap Current faults must be rectified before the vehicle leaves the workshop 7 8 k factor test Tap and using cable G via adaptor A6 Optimo only on a 8400 1318 or 1314 it will provide a reading of the k factor ...

Страница 18: ...18 7 9 DIL calculate Tap enter w factor DIL switch settings w factor and k exact are displayed on left This function does not require connection to a tachograph ...

Страница 19: ...nal device such as a flexi switch or light barriers over a fixed distance Connect the flexi switch or light barrier device via adaptor B The w value for each run is displayed Carry out appropriate runs as prompted Test complete For round tachographs DIL switch settings will be shown which must be manually set ...

Страница 20: ...ling road Tapping enables selection of Rolling Road test or Speed Verification With vehicle in motion tap Speed Verification check speed of Rolling Road and compare with tachograph speed i e speed for speed check ...

Страница 21: ...Optimo determines the w and l factors When test complete results can be sent directly to radio sized tachographs followed by a confirmation screen For round tachographs w k and l factors are displayed plus the DIL switch settings which must be manually changed ...

Страница 22: ...essary For round tachographs a clock tester module is required and only tests the accuracy of the clock Optimo is factory set to UTC time On Digital tachographs all time adjustments should be done from this menu 7 13 PIN Tap enter workshop card PIN Available on SE5000 and DTCO 1381 only ...

Страница 23: ...a test Tapping displays serial data from the tachograph via cables F H plus adaptor A4 for a SE5000 or cables X H and A4 for a 2400 Optimo only 7 15 CANbus data test Tapping displays CANbus data via cable V and adaptor A ...

Страница 24: ...24 7 16 1000m test Tap the k factor is displayed tap the green tick button the test starts and a countdown timer appears in a red circle Test complete ...

Страница 25: ...25 7 17 Sensor settings Tapping enables selection of a sensor type on some tachographs The following screen is for a VR2400 To pair an Encrypted sensor tap Pair Test complete ...

Страница 26: ...electing the appropriate CANbus or the C3 option For CANbus Heavy or Light vehicle also has to be selected as data is transferred at different bit rates If C3 is enabled a speed factor derived from the l factor value has to be entered to match the two speed signals as close as possible see table 1 To force pair a digital sender tap Pair Table 1 ...

Страница 27: ...eed source screen as shown below Run the vehicle at 50km h and adjust the C3 speed factor until speed 2 is as close to speed 1 as possible The difference between speed 1 and speed 2 must not exceed 10km h 7 18 Tachograph reset Tapping sends a reset pulse by simulating an Off On condition which resets default in the tachograph No screen displayed on Optimo however there is an interruption on the ta...

Страница 28: ...que duty and speed parameters in countries which allow this To set a Custom bench test go to page 3 of Workshop Settings then tap on stars in the box adjacent to Configure analogue bench test in 3rd Workshop Settings screen Enter a PIN which is obtained from your SRE representative or usual supplier ...

Страница 29: ...29 Tap Custom to enter up to 15 Speed Test steps Tap an empty box adjacent to each Speed Test step then enter the speed and duration of step ...

Страница 30: ...To delete a step tap the cross in the red box then tap bin icon and step is deleted Once all Speeds entered tap red arrow top right to enter up to 5 duty steps Tap an empty box adjacent to a Duty Test step ...

Страница 31: ...arrow top right or Home Button to exit setup procedure Now when running an Analogue Bench test the tachograph type will be prefixed with Custom Bench Test On radio sized analogue tachographs Auto Duty is selected On or Off by tapping the appropriate button then follow on screen prompts as normal ...

Страница 32: ...bles configuration of KRM tachographs to parameters of different vehicle types A valid workshop card must be inserted and PIN authenticated to reconfigure all activated tachographs Choose manufacturer by tapping appropriate icon or tap Verify Tachograph to input a serial number If verification successful make and model of a configured tachograph is displayed ...

Страница 33: ...cle type tap appropriate Manufacturer s icon and a list of associated vehicle types is displayed Tap icon for correct vehicle type and a screen shows Optimo communicating with the tachograph After a short time the result is displayed ...

Страница 34: ...e Determining the Tacho Type is displayed whilst Optimo confirms a 1381 tachograph is connected This enables configuration of 1381 tachographs to parameters of different vehicle types A valid workshop card must be inserted and PIN authenticated to reconfigure all activated tachographs Choose manufacturer by tapping appropriate icon or tap Verify Tachograph to input a serial number If verification ...

Страница 35: ... s icon and a list of associated vehicle types is displayed Select the 1381 Universal Model and then select your target vehicle type Tap icon for correct vehicle type and a screen shows Optimo communicating with the tachograph After a short time the result is displayed ...

Страница 36: ...1 Application Sheets Tapping details how to fit tachographs and Electronic Road Speed Limiters ERSLs to different vehicle types Tap on type of application sheet required Tap appropriate manufacturer s icon ...

Страница 37: ...37 Tap correct vehicle model icon The application sheet is displayed which details the kit required and in some cases instructions for non standard fits ...

Страница 38: ...e Tables Tapping enables a user to cross reference tachographs or sensors with Stoneridge equivalents Type the appropriate text or number for the search A list of all items containing the search text or number is displayed ...

Страница 39: ... For same tacho type exchange all parameters are transferred for cross type exchange only calibration parameters are transferred Note the new tachograph must be configured prior to performing the tacho swap operation For digital tachographs this should be done before the unit is activated Tap Read and Optimo reads all data from the tachograph and gives an option to view stored data ...

Страница 40: ...play stored information Note You don t have to view data before sending it Tapping Send displays which tachograph is connected and options of which tachograph data to send Tap the appropriate button and a tick is displayed on completion ...

Страница 41: ...ides the facility to test encrypted sensors or cables or get information from the sensor Note Not available on Optimo Light or Optimo2 Tapping Sensor test displays instructions on which cables to use and how to connect to the sensor ...

Страница 42: ...42 Connect as shown press sensor into recess at bottom left of the device and the test begins A slight vibration is felt at the sensor and results are displayed ...

Страница 43: ...ble test gives instructions to test encrypted cables Connect as shown with the yellow plug to Optimo via connector C1 and the other end terminated with plug C2 Tap the red arrow top right and the result is displayed ...

Страница 44: ...44 Tapping Sensor Information supplies information about the connected Sensor such as Serial number etc Available on Optimo2 with purchase of new cable ...

Страница 45: ...les a user to Apply or Release the Rolling Road brake via Optimo Initially both buttons will be active as the system will not know what state the brakes are currently set to If you tap the Apply Brake button it will apply the brakes to the rollers and that button will then be inactive leaving only the Release Brake option and vice versa ...

Страница 46: ... Optimo recognises the USB it may open a pop up window close this window Tap and both current version and new version is displayed Tap the upgrade button and follow prompts Error is displayed if Optimo does not recognise the USB device if no device present or if it is the wrong update If this occurs check the USB device inserted correctly and correct upgrade present ...

Страница 47: ...88 Adaptor Cable 1314 CABLE L 6 way A 6 7780 974 Motometer Pulser Adaptor CABLE M Use with Cable C A 6 7780 980 Motometer Programming Lead CABLE N 8 way A 8 7780 979 1319 Jack Socket Adaptor Lead CABLE O Use with Cable G A 6 7780 973 1319 Programming Lead CABLE P 8 way A 8 7780 975 Motometer Revs Adaptor CABLE Q Use with Cable G A 6 7780 978 Flat Wire Cable Adaptor 8400 CABLE S Use with Cable G A ...

Страница 48: ... or O G O J or C G S J or C G T J or L C M or N Z Z Z Speed Simulator U or C G S J or C C K W or C G O J or C G S J or C G T J or L C M or N Z Z Z RPM Pulse Test E E E W E N Clock Test U Clock Tester Clock Tester W Clock Tester Clock Tester Clock Tester N Z Z Z Tacho Control U G J W or C N Identify Tacho U W Z Z Z Read Erase DTCs U W Z Z Z Send All Data U G J W P N Z Z Z Modify Data U W P N Z Z Z ...

Страница 49: ...Circumference l factor R W X X X X X X Tyre size Tyre Size R W X X X X Next Calibration Date Next Calibration Date R W X X X X Vehicle Registration Nation Registering Member State R W X X X X VRN Vehicle Registration Number R W X X X X Speed Authorised Speed Authorised R W X X X X X VIN Vehicle Identification Number R W X X X X X X CANBus enabled Can Enable on A CAN R W X X CAN Termination CAN Ter...

Страница 50: ...X X Pref Language Default Language R W X Service delay Service Delay Calendar Time Based R W X X X X Install date ECU Installation Date R W X X X X Pre Next Calibration Days left until next calibration R W X Pre Overspeed Pre overspeed R W X Display function Display function R W X RD Activity Status Remote download activation status R X RD Card Writing Remote download card writing R W X RD CAN Con...

Страница 51: ...lution R W X CANbus RPM R W X RPM Display R W X Odometer leading 0s R W X Overspeed flash R W X Overspeed R W X Customer Type R W X Dual Axle R W X Dual Axle ratio R W X Crew auto duty R W X 7 day eject PIN R W X Ignition on recording R W X DTCs enabled R W X 4th chart trace R W X Analogue Revs R W X Rev Band Limits Low Power Band R W X Rev Band Limits Economy Band R W X Rev Band Limits Poor Econo...

Страница 52: ... valid Tachograph Swap 0x02 Codes 01 to 10 1F D0 to FF are valid Sensor Test 0x03 Codes 01 to 10 1F are valid Application Sheets 0x04 Codes D0 to FF are valid Cross Reference 0x05 Codes D0 to FF are valid Workshop Settings 0x06 Codes D0 to FF are valid Calibration 0x07 Codes D0 to FF are valid Product Upgrade 0x08 Code C1 is Valid Taximeter 0x09 DTCO1381 Configuration System 0x0A Wireless Brake 0x...

Страница 53: ...base 0x 0C Renesas Frequency Calibration Error 0x D1 Data Not Found In App Database 0x 0D Invalid Key 0x DF General Data Error 0x 0E Number Attempts Exceeded 0x E0 C8051 Init Error 0x 0F Required Time Delay Not Expired 0x E1 C8051 Wrong Device ID 0x 10 Sub Not Supported Invalid Format 0x E2 C8051 Not Blank 0x 11 Sub Not Supported Inactive Session 0x E3 C8051 Flash Update Failed 0x 12 Svc Not Suppo...

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