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10

To disassemble the freezer, refer to the following steps:

A.

Remove hopper cover and drain tray.

B.

Remove the mix inlet regulator from the hopper by
pulling straight up.

C.

Remove the front door by turning the circular
knobs and then pulling the front door off the studs.

D.

Remove the rosette cap from the front door. Push
the spigot body through the bottom of the front
door and remove.

E.

Remove the front auger support and bushing (Fig.
3-7).

F.

Remove the auger assembly from the freezer
(Fig. 3-8). Pull the auger out of the freezer barrel
slowly. As the auger is being pulled out, carefully
remove each of the plastic flights with springs.

G.

Keep the rear of the auger shaft tipped up once it
is clear of the freezer to avoid dropping rear seal.

H.

Remove the rear seal.

I.

Wipe socket lubricant from the drive end (rear) of
the auger with a cloth or paper towel.

J.

Remove all o-rings from parts by first wiping off
the lubricant using a clean paper towel. Then
squeeze the o-ring upward with a dry cloth (Fig. 3-
8). When a loop is formed, roll out of the o-ring
groove.

CAUTION

Do not use any type of sharp object to remove the
o-rings.

3.9 CLEANING THE FREEZER PARTS

Place all loose parts in a pan or container and take to the
wash sink for cleaning. To clean freezer parts refer to the
following steps:

Figure 3-6 Auger Flight Wear

Figure 3-7 Removing Auger Support

Figure 3-8 Removing Auger Shaft and Flights

Figure 3-9 Removing O-Ring

Wear Line

Содержание O111

Страница 1: ...O111 IntelliTec Models OWNER S MANUAL Manual No 513588 1 Sept 2006...

Страница 2: ......

Страница 3: ...new parts for freezers built prior to date of change DO NOTATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If...

Страница 4: ...hlight specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols...

Страница 5: ...Operation 8 3 5 MixInformation 9 3 6 Removing Mix From Freezer 9 3 7 Cleaning The Freezer 9 3 8 Disassembly of Freezer Parts 9 3 9 Cleaning The Freezer Parts 10 3 10 Sanitize Freezer and Freezer Parts...

Страница 6: ...reezerControls 5 3 2 IntelliTecControl 7 3 3 Mix Inlet Regulator 7 3 4 SanitizingHopper 8 3 5 DuringFreezingCycle 8 3 6 Auger Flight Wear 10 3 7 RemovingAugerSupport 10 3 8 RemovingAugerShaftandFlight...

Страница 7: ...zer is designed to operate with almost any type of commercial soft serve or non dairy mix available including ice milk ice cream yogurt and frozen dietary desserts This manual is designed to assist qu...

Страница 8: ...ltage AC 1 PH 208 230V Total Run Amps 13 00 DriveMotor 1 5 HP Use 20 amp HACR circuit breaker Automatic safeguard circuit built into electronic control protects major freezercomponentsunderabnormalope...

Страница 9: ...ronment Thelabelshavebeendesignedtowithstand washingandcleaning Alllabelsmustremainlegibleforthe lifeofthefreezer Labelsshouldbecheckedperiodicallyto be sure they can be recognized as warning labels I...

Страница 10: ...levelthefreezerbyturningthebottom part of each leg in or out Then separate freezer base gasket and install with seam to the back and angle to the top C If the freezer is equipped with an air cooled c...

Страница 11: ...repair or perform maintenance on the freezer until the main electrical power has been disconnected G Donotoperateunderunsafeoperatingconditions Never operate the freezer if unusual or excessive noise...

Страница 12: ...are flashing the freezer is in an error condition If the LCD displays an error turn the Main Freezer Power OFF ON switch to the OFF posi tion correct the problem Refer to Troubleshooting in Section 4...

Страница 13: ...E When sanitizing the freezer refer to local sanitary regula tions for applicable codes and recommended sanitizing products and procedures The frequency of sanitizing must comply with local health reg...

Страница 14: ...ill automatically fill until it is about 1 2 full If freezer barrel does not fill check for obstruction in the mix inlet regulator If freezer barrel fills over 1 2 full indicated by low overrun check...

Страница 15: ...erby pulling straight up B PresstheCLEANbuttontorotatetheauger Allow themixtoagitateinfreezerbarreluntilthemixhas become a liquid about 5 minutes C Drain the liquid mix by opening the spigot A bucket...

Страница 16: ...springs G Keep the rear of the auger shaft tipped up once it is clear of the freezer to avoid dropping rear seal H Remove the rear seal I Wipe socket lubricant from the drive end rear of the auger wi...

Страница 17: ...on of parts is specified NOTE The United States Department of Agriculture and the Food and Drug Administration require that lu bricants used on food processing equipment be cer tified for this use Use...

Страница 18: ...ts Fats are difficult to remove and help attribute to milkstone buildup MILKSTONE Is a white gray film that forms on equip mentandutensilsthatcomeincontactwithdairyproducts Thesefilmswillaccumulateslo...

Страница 19: ...t ideal for two reasons 1 PRODUCTSAFETY Strongacidsaredangerous chemicals and handling them requires safety 2 MACHINE DAMAGE Strong acids will attack metal and rubber causing premature wear of parts T...

Страница 20: ...eloverthe front outside of the condenser 5 Using a vacuum carefully clean the condenser coil from the inside and outside of the freezer A stiff bristled brush may help in releasing debris from between...

Страница 21: ...ONTROL PANEL The IntelliTec control has a tamper proof mode to prevent unauthorized use When set all buttons on the control panel are disabled To lock out the control panel A Press and hold the PUSH T...

Страница 22: ...16...

Страница 23: ...e product does not reach proper temperature in Sleep 2 Mode This error is generally caused by very low mix levels in the freezer smixcontainerorfromproductbreakdown Another common cause results from a...

Страница 24: ...ror Code 8 Cab Sensor A Cab Sensor Error E8 will not occur on the E111 or F111 freezer Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficient con...

Страница 25: ...s in mix are broken down 6 Auger is assembled wrong 7 Refrigeration problem 1 A minimum of 3 inches of vent space required See Section 2 2 Change location or direct hot air away from freezer 3 Clean S...

Страница 26: ...Rear auger seal leaks 1 Outside surface of rear auger seal is lubricated 2 Rear seal missing or damaged 3 Seal o ring missing damaged or installed incorrectly 4 Worn or scratched shaft 1 Clean lubric...

Страница 27: ...ion Electrical Shock 324106 Decal Caution Electrical Wiring Materials 324107 Decal Caution Hazardous Moving Parts 324141 Decal Caution Rotating Blades 324208 Decal Attention Refrigerant Leak Check 324...

Страница 28: ...22 O111 REPLACEMENT PARTS...

Страница 29: ...Pack 2 624677 5 O Ring Mix Inlet Black 5 Pack 2 624678 5 O Ring Rear Seal Black 5 Pack 1 625133 O Ring Front Door Red 1 666786 Seal Rear Auger Black 1 694255 Spring Auger Flight 5 744276 Tray Drain 1...

Страница 30: ......

Страница 31: ...ions that Buyer a signs and returns to Stoelting upon installation theChecklist WarrantyRegistrationCardfortheaffectedequipment b givesStoeltingprompt written notice of any claimed breach of warranty...

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