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POSIDYN

®

 SDS 4000

1. Notes on Safety

1

NOTES ON SAFETY

To prevent avoidable problems from occurring during commissioning and/or operation, it
is essential to read and comply with this entire instruction manual before starting
installation and commissioning.

Based on DIN EN 50178 (once VDE 0160), SDS-series servo inverters are defined as electronic
power equipment (BLE) for the control of power flow in high-voltage systems.  They are designed
exclusively to power servo machines.  Handling, installation, operation and maintenance must be
performed in accordance with valid and/or legal regulations, applicable standards and this
technical documentation.
This is a product of the restricted sales class (in accordance with IEC 61800-3. Use of this product
in residential areas may cause high-frequency interference in which case the user may be
ordered to take suitable measures.

The user must ensure strict adherence to these standards.

The safety notes and specifications stated in additional sections (items) must be adhered to by
the user.

Caution!  High touch voltage!  Danger of electric shock!  Danger of death!

Never under any circumstances may the housing be left open or connections disconnected when
the power is on. Disconnect the power plug of the servo inverter and wait at least 5 minutes after
the power voltage has been switched off before opening the servo inverter to install or remove
option boards. Correct configuration and installation of the inverter drive are prerequisites to
correct operation of the servo inverter. Only appropriately qualified personnel may transport,
install, commission and operate this device.

The servo inverter must be installed in a switching cabinet which does not exceed the maximum
ambient temperature (see technical data).
Only copper wiring may be used. For wire cross sections, see table 310-16 of standard NEC at
60° C or 75° C.

STÖBER ANTRIEBSTECHNIK accepts no liability for damages caused by non-adherence to
the instructions or applicable regulations.

Either the motor itself must be equipped with temperature monitoring, or external protection
against motor overload must be used.

Only suitable for use on power networks which cannot supply more than a symmetric, nominal
short-circuit current of 5000 A at 480 Volt.

Notes: 

Subject to technical changes for improvement of the devices without prior notice. This
documentation is solely a product description. It is not a promise of features in the sense
of warranty rights.

Pay particular attention to the following:

Permissible protection class: Protective ground; operation only permitted when protective
conductor is correctly connected. The devices may not be operated directly on IT networks.

Installation work may only be performed in a voltage-free state. When working on the drive,
not only must the enable be blocked but also the complete drive must be disconnected from 
the power network. Adhere to the 5 safety regulations.

Discharge time of the DC link capacitors > 5 minutes

Do not penetrate the interior of the device with any kind of object.

• When performing installation or other work in the switching cabinet, protect the device 

against falling objects (e.g., pieces of wire, flexible leads, metal parts and so on). Conductive
parts may cause short circuiting or device failure on the servo inverter.

• Before commissioning, remove all extra coverings to prevent the device from overheating.

Содержание 43481

Страница 1: ...ntation Before starting installation and commissioning it is essential to read and comply with the installation and commissioning instructions for the POSIDYN SDS 4000 servo inverter ID no 441422 POSITIONING CONTROL SYNCHRONOUS OPERATION TECHNOLOGY SV 4 5 04 2002 ...

Страница 2: ...YSICAL INSTALLATION 3 3 1 DIMENSIONAL DRAWING 3 3 2 MINIMUM DISTANCES 3 3 3 BUILT IN OPTION BOARD 3 3 4 SHIELD CONNECTION 3 4 ELECTRICAL INSTALLATION 4 4 1 COMPONENTS OF A SERVO SYSTEM 4 4 2 CONNECTOR ASSIGNMENT SDS 4281 SDS 4481 5 4 3 POWER CONNECTION 6 5 POWER FILTER 7 6 POWER DERATING 8 ...

Страница 3: ...ll commission and operate this device The servo inverter must be installed in a switching cabinet which does not exceed the maximum ambient temperature see technical data Only copper wiring may be used For wire cross sections see table 310 16 of standard NEC at 60 C or 75 C STÖBER ANTRIEBSTECHNIK accepts no liability for damages caused by non adherence to the instructions or applicable regulations...

Страница 4: ...nal power network filter in acc w EN 55011 class A Power network filter mandatory Power filter 42 A ID no 43477 Power filter 75 A ID no 43478 Power derating mandatory Power derating 60 A ID no 43479 Power derating 75 A ID no 43480 Permissible motor cable length 100 m without output derating Auxiliary voltage 24 V without brake connection 20 to 36 V 2 A Auxiliary voltage 24 V with brake connection ...

Страница 5: ...min Screws 4 x M6 3 3 BUILT IN OPTION BOARD Installation only by trained STÖBER personnel Cannot be installed later by the customer 3 4 SHIELD CONNECTION At inverter level connect motor cable over a large surface with a clamp directly to the mounting plate Affix control cable with bared shield with a cable binder to the front plate Cable binder mit Stecker with plug ...

Страница 6: ...4 ELECTRICAL INSTALLATION 4 1 COMPONENTS OF A SERVO SYSTEM PC 24 V power pack POSIDYN SDS 4281 POSIDYN SDS 4481 Fuses Load resistance Power filter Power derating Drive contactor Fuses Motor Terminals Controller PLC Lines in bold type are shielded ...

Страница 7: ...wer L1 L2 L3 R 1 b U V W DC DC 1 2 3 4 5 6 7 8 9 10 11 AGND 1 RELAY1 2 READY 3 REF VALUE 1 4 AE1 5 REF VALUE 2 6 AE2 7 ANALOG OUT 1 8 ANALOG OUT 2 9 AGND 10 INPUT BE1 11 INPUT BE2 12 INPUT BE3 13 INPUT BE4 14 ENABLE 15 OUTPUT BA1 16 OUTPUT BA2 17 DGND 18 Brake 1 Brake 2 24V 3 24V 4 XGND 5 XGND 6 X20 Encoder Pin H20 1 2 H20 3 H20 4 H20 5 4 A Freq CLK CLK 5 A Freq CLK CLK 6 B Sign DATA DATA 7 B Sign...

Страница 8: ...el by unscrewing a screw in the middle Terminal strip X4 In contrast to POSIDYN SDS 4011 to SDS 4141 the connections for the motor halting brake are located on the 24 V power plug connector and not on the motor plug connector Terminal strip X14 The brake resistor is connected between DC and Rb1 A separate fuse must usually be provided for power protection DC link coupling of several devices is per...

Страница 9: ...ower Filter 7 5 POWER FILTER Typ Id no L1 L2 L3 L4 B1 B2 B3 H1 Terminals Gnd Bolts mm mm mm mm mm mm mm mm mm 2 mm 3 EF 42 43477 305 335 320 355 35 60 7 150 10 5 3x42 A 3 EF 75 43478 300 330 314 380 55 80 7 185 25 6 3x75A ...

Страница 10: ...POSIDYN SDS 4000 6 Power Derating 8 6 POWER DERATING Derating Type Dimensions in mm Weight Id no Phase A B C D E F kp 43479 3 190 170 58 110 255 ø8 9 43480 3 190 170 68 120 255 ø8 10 ...

Страница 11: ......

Страница 12: ...uch more Sample applications Presented by STÖBER ANTRIEBSTECHNIK GmbH Co KG GERMANY Kieselbronner Strasse 12 75177 Pforzheim Postfach 910103 75091 Pforzheim Fon 49 0 7231 582 0 Fax 49 0 7231 582 1000 Internet http www stoeber de e Mail mail stoeber de 2002 STÖBER ANTRIEBSTECHNIK GmbH Co KG Publication no 441541 00 01 04 2002 Subject to change without pror notice ...

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