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Still SU-20, Оригинальное руководство пользователя

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Table of contents

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Electromagnetic radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Non-ionised radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Location of labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Description of labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3

Knowledge of the Truck

General Truck View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Definition of direction of travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Instrumentation and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Start/stop key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Driving wheel position indicator (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Battery charging status indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Drive control throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Horn button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fork arm raising/lowering push-buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EMERGENCY switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operator presence pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Step plate adjustment button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Driver seat height adjustment button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Battery cover release lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
List of available options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Internal accessibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Truck Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Location of Data Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Forklift Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Frame labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4 Use and Operation

Truck Transport and Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Climatic Conditions for Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Loading and unloading the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

II

45418043404 [EN]

Содержание SU-20

Страница 1: ...Original instructions SU 20 1610 45418043404 EN 09 2014 ...

Страница 2: ......

Страница 3: ...erences 7 Type of use 7 Working conditions 8 Modifications to Forklift 8 Applied equipment 9 User obligations 9 Environmental considerations 9 Disposal of components and batteries 9 Packaging 10 2 Safety Safety regulations 12 General Precautions 12 General Safety Rules 12 Flooring requirements 12 Battery connection cables 13 Requirements for the traction battery charging area 13 Safety Regulations ...

Страница 4: ... indicator 27 Drive control throttle 28 Horn button 28 Fork arm raising lowering push buttons 29 EMERGENCY switch 29 Steering wheel 30 Operator presence pedal 30 Step plate adjustment button 31 Driver seat height adjustment button 31 Battery cover release lever 32 List of available options 33 Internal accessibility 35 Truck Identification 37 Location of Data Plates 37 Forklift Identification Plate 3...

Страница 5: ... an emergency 50 Forklift Use in Cold Storage Rooms 51 Load Placement 51 Taking up load 51 Deposit the load 52 Towing trailers 52 Forklift Towing 53 Battery Recharging 54 5 Maintenance General Information 56 Operations Preliminary to Maintenance 56 Scheduled Maintenance 57 Synoptic Table of Maintenance Operations 57 Lubrication diagram 58 Maintenance as required 60 Cleaning the Forklift 60 Cleanin...

Страница 6: ...fter a Long Period of Inactivity 68 Permanent Putting Out of Commission Demolition 68 Supply Table 69 Resolution of Operating Defects 70 6 Technical data Technical data 72 Battery dimensions and weights 75 Noise 75 Vibrations 76 IV 45418043404 EN ...

Страница 7: ...1 Introduction ...

Страница 8: ... of industrial vehicles and on the labels and adhesive supplied to the forklift The forklift may not be put to any use other that than indicated in this manual The forklift must be used by appropriately trained operators only For the necessary operator training contact the authorised sales network Persons working near the forklift must also be instructed in the risks associated with use of the for...

Страница 9: ...ghted with this symbol may cause damage to the forklift and in some cases result in warranty invalidity ENVIRONMENT NOTE Failure to observe the instructions highlighted with this symbol may cause environmental damage NOTE This symbol is used to provide additional information 45418043404 EN 3 ...

Страница 10: ... excerpts except with the express written approval of the manufacturer Delivery of the forklift and documentation Ensure that the forklift has all of the options requested and that it has been delivered with the following documentation Instruction and maintenance manual Rules for the compliant use industrial vehicles EC Declaration of Compliance Spare parts catalogue CD If the forklift has been de...

Страница 11: ...ed by regulations in effect are included All of the above documentation must be kept for the entire operative life of the forklift In the event that the documentation is lost or dam aged contact the authorised sales network for copies of the original documentation 45418043404 EN 5 ...

Страница 12: ... STILL GmbH Berzeliusstraße 10 D 22113 Hamburg Germany We declare that the Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006 42 EC Personnel authorised to compile the technical documents See EC compliance declaration STILL GmbH 6 45418043404 EN ...

Страница 13: ... with standard EN 13059 and declared in accordance with standard EN 12096 The limit values for the electromagnetic emissions and immunity relative to the forklift are those set out in the EN 12895 standard Type of use Normal use conditions of the forklift are understood as lifting and or transport of loads using forks with weight and load centre within the values provided see Chapter 6 Technical D...

Страница 14: ...c fields etc appropriate equipment and or use precautions are necessary Contact the authorised sales network for more informa tion DANGER The forklift may not be used in environments in which there is a risk of explosion It may not be used to handle explosive loads For forklifts that must operate in environments in which there is a risk of explosion or must handle explosive loads appropriate equip ...

Страница 15: ...ith applicable local legis lation governing forklift use and maintenance Environmental considerations Disposal of components and batteries The truck is composed of different materials If components or batteries need to be replaced and disposed of they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The documentation provided by the battery manufact...

Страница 16: ...very of the truck certain parts are packaged to provide protection during transport This packaging must be removed completely prior to initial start up ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck 10 45418043404 EN ...

Страница 17: ...2 Safety ...

Страница 18: ...ead cables Comply with the safety distances established by the competent authorities Never raise the load using just one fork Place the load on the fork carriage or in such a way that the centre of gravity of the load is as close as possible to the fork carriage The load must be placed on the fork arms so that the centre of gravity falls lengthwise on the mid point between the fork arms Do not dri...

Страница 19: ...0272 3 Safety Regulations Relative to Forklift Use The operator must familiarize himself with the forklift to be able to better describe any defects and assist maintenance personnel The operator trained and authorized to use the forklift must be familiar with the controls and performances of the forklift Any defect squeaking leaks etc must be promptly reported because if neglected it could cause m...

Страница 20: ...the anti pollution laws ENVIRONMENT NOTE The incorrect or unlawful use of brake fluid is harmful to people s health and the environ ment Oils Do not allow to come into contact with the skin Do not inhale oil vapors Wear appropriate means of individual protection during forklift maintenance operations gloves goggles etc to prevent the oil from coming into contact with your skin ENVIRONMENT NOTE The ...

Страница 21: ... Nevertheless even when the truck is used for its proper purpose and all instructions are followed some residual risks cannot be excluded Even outside the defined danger areas of the truck residual risk cannot be excluded Persons in this area around the truck must exercise a heightened degree of awareness so that they can react immediately in the event of any malfunction incident or breakdown etc W...

Страница 22: ...h up to date technical regulations and is guaranteed if the truck is used correctly and in line with the intended purpose These standards only take into account the static and dynamic tipping forces that can arise during use in accordance with the operating standards and intended purpose In extreme cases there is a risk of exceeding the moment of tilt due to improper use or incorrect operation whi...

Страница 23: ...vided by the EN 12895 standard Non ionised radiation If the forklift is equipped at the factory or later with devices that emit non ionising radiation such as radio transmitters RFID players data terminals scanners etc the compatibility of such devices must be verified with the presence of operators using medical devices such as heart pacemakers 45418043404 EN 17 ...

Страница 24: ...s to the feet 4 Truck lifting points 5 Cold storage room version optional 6 Read the user and maintenance manual 7 Operator presence pedal positioning point 8 Warning sign moving parts 9 Battery change label 10 Step plate adjustment label 11 Reverse steering label 12 This symbol where present indicates that the truck is set up for the gel battery version Do not use other types of battery 18 454180...

Страница 25: ...he cold store version optional 6 This label indicates you should consult the use and maintenance manual before using the truck and prior to carrying out any maintenance work 7 This label indicates to press the operator present pedal on the step plate to release the brake 8 The symbol appears on the motor compart ment and indicates danger due to unprotected moving parts 9 This label indicates to pr...

Страница 26: ...sence of the following safety devices EMERGENCY stop button 1 Horn 2 Start stop key 3 Electromagnetic brake 4 Operator presence pedal 5 Battery lock pads with cover closed 6 Reverse gear warning buzzer optional 7 NOTE These devices must be checked daily as described in Chapter 4 20 45418043404 EN ...

Страница 27: ...complete check of the technical condition of the truck must be performed with regard to accident safety In addition the truck must be thoroughly checked for damage that could potentially have been caused by improper use A test log must be created The results from the inspection must be retained until a further two inspections have been carried out The inspection date is indicated by an adhe sive l...

Страница 28: ...2 Safety Safety tests 22 45418043404 EN ...

Страница 29: ...3 Knowledge of the Truck ...

Страница 30: ...control throttle 9 Handhold 10 Steering wheel 11 Battery plug outlet 12 Platform up and down 13 Operator presence pedal 14 Battery cover release lever 15 Control panel optional 16 Drive wheel 17 Twin pivoting wheel 18 Forks 19 Load castors 20 Motor compartment cover 21 Battery cover 22 Arm rest cushion 23 Battery status indicator and counter instru ment 24 Drive wheel position indicator optional 2...

Страница 31: ...el Definition of direction of travel A B 2119 The direction of travel for standard models is defined as follows A Direction of travel away from the forks forward B Direction of travel fork side reverse A is the preferred direction of travel 45418043404 EN 25 ...

Страница 32: ...powered key removal posi tion I Circuit powered In position I the display 2 lights up NOTE All of the controls described on the following pages work with the key in position I Driving wheel position indicator optional 1 1 OM1325 When the truck is turned on the position of the driving wheel is indicated by the luminous arrows 1 26 45418043404 EN ...

Страница 33: ...the display alternating with the percentage of charge left on the battery Hour meter symbol 2 The LED 2 lights up when the hour meter is working To bring up the operating hours on the display 1 you have to turn the truck off and back on again Battery symbol 3 The yellow LED 3 lights up when the battery has reached minimum capacity Service symbol 4 The red LED 4 lights up when the pre scheduled tim...

Страница 34: ...ase of the throttle causes braking electric release braking and subsequently the stopping of the forklift The forklift speed varies in relation to the angular position of the throttle NOTE Traction operation is enabled with the key 2 in position I and the operator presence pedal inserted 2121 1 2 2122 Horn button Press the button 1 to operate the horn This device allows the driver to signal his pr...

Страница 35: ...ms is enabled by key ignition 3 and by pressing the operator presence pedal 2143 B A 1 EMERGENCY switch CAUTION The EMERGENCY stop button 1 should be acti vated only and exclusively when really necessary If the push button is activated while the truck is moving the truck brakes and slows down until it stops 1 Press the emergency stop button 1 position A to block all forklift functions To restore o...

Страница 36: ...r presence pedal Engaging the operator present pedal 1 activates the machine s functions Releasing the operator present pedal 1 while the truck is moving brakes the truck and slows it down until it stops Releasing the operator pedal 1 activates the parking brake DANGER Do not keep the operator present pedal blocked with equipment or weights DANGER Press the operator present pedal with your left fo...

Страница 37: ...ht on the step plate The step plate lowers automatically Release the button as soon as you reach the right height 2149 2 Driver seat height adjustment button Lift the driver seat Press button 2 The driver seat will lift itself automatically Release the button as soon as you reach the right height Lower the driver seat Press the button 2 when you are sitting in the seat The driver seat will lower i...

Страница 38: ...s 2127 A 1 Battery cover release lever This lever 1 is used to open the battery cover To open the cover push the lever 1 in the direction A NOTE For further information refer to the Internal accessibility section on the following pages 32 45418043404 EN ...

Страница 39: ... climates 3 Refer to Chapter 4 for additional information on the use of this version of the truck Types of wheels 4 Vulkollan anti trace rubber grooved anti trace rubber anti static rubber Drive wheel position indicator Anderson plug 6 Battery removal roller position 7 Reverse steering 8 optional 12 V or 24 V mains current socket and 9 45418043404 EN 33 ...

Страница 40: ...3 Knowledge of the Truck List of available options CAUTION Contact the technical service network authorised by the manufacturer for information on the assembly of the options 34 45418043404 EN ...

Страница 41: ... must be closed and secured properly DANGER Before accessing the inner parts of the truck carefully follow the instructions given in Chapter 5 entitled Maintenance To access the upper part of the battery disconnect the battery plug 1 from the socket push the cover lock lever 2 in direction A and lift the battery cover 3 using the handle 4 The cover is held in place by a hydraulic vibration damper ...

Страница 42: ...e Truck Internal accessibility 5 2139 6 7 To access the motor fuse compartment unscrew the two screws 5 and then open the cover 6 Turn the plate over 7 to access the electronic components and the fuses 36 45418043404 EN ...

Страница 43: ...batterie batteriespannung Potenza trazione Rated drive power Puissance motr nom Nenn Anfriebsleist Massa a vuoto Unladen mass Masse à vide Leergewicht Vedere istruzioni d uso see Operating instructions voir Mode d emploi siehe Betriebsanleitung kW V kg kg kg kg kg max min Tipo Type Modèle Tip Matricola Serial no No de série Serien Nr Anno year année Baujahr 1 1 Truck identification plate 4541804340...

Страница 44: ...Betriebsanleitung kW V kg kg kg kg kg max min Tipo Type Mod le Tip Matricola Serial no No de s rie Serien Nr Anno year ann e Baujahr B D E F H G I A C The identification plate indicates the following data A Type of forklift B Serial number C Year of manufacture D Empty mass without traction battery E Min Max mass traction battery F Indication of added weight only in the case of traction batteries t...

Страница 45: ...4 Use and Operation ...

Страница 46: ...t is trans ported disassembled The sales network is in charge of the disassembly and reassembly operations The forklift must be secured to the transport means during transport using appro priate restraint systems Block the wheels with wedges to prevent even the slightest move ment Climatic Conditions for Transport and Storage The forklift must be protected from atmo spheric agents during transport...

Страница 47: ...OT stand within the crane s radius of action or near the truck Use NON METALLIC slings Make sure that the lifting capacity of the slings is suitable for the weight of the truck To lift the forklift hook slings 1 suitable for the weight of the forklift into points 2 on the body then connect the other end of the slings to the hook of a crane CAUTION The cables should have a suitable length so as to ...

Страница 48: ...cy stop button works correctly Make sure that the warning horn works correctly Make sure that the start stop key works correctly Check that the forklift brakes and stops when the operator present pedal is re leased Check that the truck brakes and stops when the throttle is released Make sure that the electromagnetic brake works effectively Make sure that the battery cover is fastened correctly Mak...

Страница 49: ...ce with DIN EN ISO 3411 for male and female personnel with a height ranging between 1510 mm and 1880 mm In compliance with this regulation the operator s body weight is limited to 98 kg The ergonomics of these vehicles may be unsuitable for people whose measurements exceed these regulatory limits 45418043404 EN 43 ...

Страница 50: ... daily checks carry out the following operations to start the forklift Adjust the seat height Adjust the platform height Check that the emergency stop button is not pressed Start the truck with the key the battery status indicator and hour meter instrument and the drive wheel position indicator optional will light up indicating that the electrical circuits have been activated 44 45418043404 EN ...

Страница 51: ...tops Position your left hand on the steering wheel 1 and your right hand on the handle 2 and on the throttle 3 Select the desired direction of travel using the throttle 3 the truck speed is propor tional to the angular position of the throt tle 3 CAUTION If there are difficulties starting the truck do not persist but look for the cause DANGER The operator must not allow any part of the body to lean...

Страница 52: ... anti clockwise G in forward gear A the forklift turns to the left C Turning the steering wheel anticlockwise G in reverse travel B causes the truck to turn to the right D Turning the steering wheel clockwise H in forward gear A the forklift turns to the right E Turning the steering wheel clockwise H in reverse travel B causes the truck to turn to the left F 46 45418043404 EN ...

Страница 53: ...anticlockwise G in forward travel A causes the truck to turn to the right C Turning the steering wheel anti clockwise G in reverse gear B the forklift turns to the left D Turning the steering wheel clockwise H in forward travel A causes the truck to turn to the left E Turning the steering wheel clockwise H in reverse gear B the forklift turns to the right F 45418043404 EN 47 ...

Страница 54: ... reverse direction with a load on the fork arms release the traction control throttle and wait for the truck to come to a stop Reverse direction using the traction control throttle DANGER Brake by adapting deceleration to the type of load you are carrying so that you don t lose the load itself Forklift Braking Stopping The forklift can be braked by Releasing the operator present pedal service brak...

Страница 55: ...ck the wheels with chocks Using the truck on a lift Using the truck on lifts is only allowed if the lift has sufficient load capacity check the maximum weight of the truck including the traction battery and only with appropriate authorisation Slowly drive the truck onto the lift load first Secure the truck in the lift so that no part comes into contact with the walls of the lift A minimum distance o...

Страница 56: ... parking brake Turn off the truck by turning the key to position 0 and then remove the key from the panel 2143 B A 1 Stopping the truck in an emergency In case of an emergency press the emer gency stop button 1 Pressing the emergency stop button 1 blocks all of the truck functions brakes the truck and brings it to a stop NOTE For more information on how to use the emer gency stop button and reset ...

Страница 57: ...n at least 30 minutes or a sufficiently short time to prevent the formation of any condensation less than 10 minutes Avoid the formation of ice on the forklift CAUTION NEVER drive the truck into the cold storage room when condensation has formed on it Load Placement Taking up load DANGER Before lifting the load make sure that its dimensi ons and centre of gravity fall within the forklift spe cificat...

Страница 58: ... the fork arms until the load is de posited in the desired area and release the fork arms from the load Back up with the forklift DANGER Never leave the forklift with the forks raised whether loaded or not NOTE Further information on the general rules of forklift use is provided in the Rules for the Use of Industrial Vehicles Manual enclosed with this manual Towing trailers The forklift is not qua...

Страница 59: ...e and Operation 4 Forklift Towing Forklift Towing The forklift may not be towed in the case of breakdown The forklift must be lifted with due caution as described on the preceding pages 45418043404 EN 53 ...

Страница 60: ...recautions are concerned follow the instructions given in the battery manual and those included in Safety regulations of this manual Access the upper part of the battery as described in the Internal accessibility paragraph Remove the battery caps if indicated in the battery maintenance booklet Turn on the external battery charger Connect plug the battery charger in to begin charging After the batt...

Страница 61: ...5 Maintenance ...

Страница 62: ...nufacturer in order to maintain the machine in perfect condition and compliant with technical specifications NOTE Contact the authorised service network for a maintenance contract appropriate to your forklift CAUTION When the forklift is used in dusty environments at below zero temperatures and for especially heavy uses it is necessary to reduce the interval between the various scheduled maintenanc...

Страница 63: ...ake sure that the parking brake and foot brake are correctly adjusted and working properly Make sure that the wheel nuts and rims are fastened correctly Check the condition and wear of the drive wheel Check for any noises or leaks from the reduction gear Grease the levers Check insulation between chassis and any electric motors Check insulation between chassis and electronic control Check unions a...

Страница 64: ...d slide guides Grease the reducer fifth wheel Replacement of the lift motor brushes ENVIRONMENT NOTE During maintenance operations follow the instructions provided in the section Safety regulations relative to operating materials in Chapter 2 Lubrication diagram 2177 1 2 6 7 7 7 4 2 1 5 3 58 45418043404 EN ...

Страница 65: ...ery 2000 hours or every 12 months 3 Lubricate all of the moving parts with oil every 1000 hours or every 6 months 4 Change the hydraulic oil every 2000 hours or every 12 months 5 Change the transmission gear oil every 12 months 6 Lubricate the side guide rollers in the battery compartment with oil every 1000 hours or every 6 months 7 Lubricate with universal grease every 1000 hours or every 6 mont...

Страница 66: ...to use cold compressed air and detergents Use water dampened rags to clean the parts of the body CAUTION Do not clean the truck with direct jets of water DO NOT use solvents and petrols that could damage parts of the truck Cleaning the seat Clean the seat using a sponge or cloth damp ened in water with neutral detergent CAUTION Do not clean the seat with abrasive detergents or corrosive liquids an...

Страница 67: ... 3 4 6 7 8 11 U 14 14 14 13 13 WARNING The hydraulic controls 1 5 11 described below work by pressing the operator presence pedal at the same time U The operator presence pedal U must be pressed with the left foot when the operator is on board the truck 45418043404 EN 61 ...

Страница 68: ...ains completely open Check the gas spring daily to ensure it is able to keep the battery compartment open to prevent it from closing acci dentally Do not place your hands between the battery and the truck chassis Sticker 13 silver background 13 with black symbol 15 inside and danger symbol with black border and yellow background 16 17 2136 Press the button 5 the lifting device will rise beyond the...

Страница 69: ... battery 9 from the inside towards the outside sliding it along the rollers on the chassis and positioning it on the previously prepared external roller unit 2137 10 10 9 Hook the battery at the two points 10 with a sling or chain Lift the battery and remove it DANGER Use a crane with a suitable lifting capacity for the weight of the battery The lifting operations must be performed by qualified per...

Страница 70: ...ket Turn the key 6 to the ON position Completely lower the forks using the button 11 Close the battery compartment cover 2 making sure the battery is properly secured by the locking devices 14 CAUTION When closing the battery cover take care to posi tion the cables of the battery plug in their seat so as not to damage them Do not crush the battery cables beneath the battery compartment cover DANGE...

Страница 71: ...h A 3 Line up the height of the stand with the height at which the battery is to be removed the height adjustment is made using the adjustable supports B CAUTION Adjust the height of the supports so that the surface of the roller unit is perfectly horizontal 4 Slide the battery up to the mechanical stop C 5 Slide the battery latch A and insert it into the most appropriate slot of those available D...

Страница 72: ...el CAUTION Before replacing the fuse eliminate the cause that led to its blowing The blown fuse must only be replaced with a fuse of the same amperage Do not tamper with the truck s electrical system Access the fuses as indicated in the Inter nal Accessibility section Power fuses 2 and 3 are located near the contactors the service fuses fuses 4 5 6 7 are located in the relative fuse box 3 1 Power ...

Страница 73: ...ses 2 and 3 and retighten the screws Service fuses Remove the cover and replace the blown fuse then replace the cover Fuse values 2 Traction fuse 1F1 125A 3 Pump fuse 2F1 200A 4 Fuse 3F1 30A 5 Fuse 1F3 10A 6 Fuse 1F11 5A 7 Fan fuse 9F20 10A optional 45418043404 EN 67 ...

Страница 74: ...ng Period of Inactivity DANGER Perform the following operations before using the forklift Clean forklift truck thoroughly Check the battery charge level and re assemble it in the forklift making sure to spread Vaseline on the terminals Lubricate all of the parts provided with lubricating nipples and the chains Carry out the fluid level checks Perform all of the functional maneuvers of the forklift ...

Страница 75: ...ndard version Cold store version Drive reduction unit oil Tutela Matrix Tutela Matrix Quantity l 1 5 1 5 Oil for hydraulic lifting equipment Idraulicar AP31 Tutela GI M Quantity l 1 1 Generic lubricant Tutela MP 02 Tutela JOTA1 45418043404 EN 69 ...

Страница 76: ...rn the switch to I truck on Defect THE TRUCK IS TURNED ON BUT DOES NOT MOVE POSSIBLE CAUSES SOLUTIONS The drive control throttle is not turned Turn the drive control throttle in the desired direction of travel Incorrect command sequence when switching on the truck Repeat the sequence of commands correctly Emergency stop button pressed Check the reasons why the emergency button was engaged and then...

Страница 77: ...6 Technical data ...

Страница 78: ...3 b1 b10 a 2 b11 b5 b12 l l6 l2 a 2 Ast Wa e Fork length mm 1000 1150 1200 1400 1600 2390 Centre of gravity C mm 500 600 600 700 800 1200 Distance x mm 820 969 1020 1220 1420 1840 Wheel base y mm 1473 1623 1673 1873 2073 2493 Total length l1 mm 1820 1970 2020 2220 2420 3210 72 45418043404 EN ...

Страница 79: ...ight on axles unloaded driver side load side kg 766 234 1 Wheels Chassis 3 1 Wheels Vulkollan Rubber traction wheel 2 3 2 Traction pivoting wheel sizes mm ø 254 x 102 2 ø 125 x 50 3 3 Wheel sizes load side mm ø 85 x 100 6 3 5 Wheels front rear number x drive wheel 2 7 1x 2 3 6 Drive side track width b10 mm 507 3 7 Load side track width b11 mm 350 1 500 3 Dimensions 4 4 Lifting h3 mm 120 4 5 Truck ...

Страница 80: ... km h 8 11 5 2 Lifting speed loaded empty m s 0 075 0 109 5 3 Lowering speed loaded empty m s 0 05 0 040 5 7 Surmountable gradient loaded empty 1 5 8 Max surmountable gradient loaded empty 1 8 12 5 9 Acceleration time loaded empty 1 s 6 34 4 80 5 10 Service brake Electric Electric motor 6 1 Drive motor performance S2 60 min kW 2 0 6 2 Lifting motor performance S3 15 kW 2 0 6 3 Type of battery acco...

Страница 81: ...rd version single roller there are 4 wheels with tandem rollers d002 Battery dimensions and weights General battery characteristics DIN references EN 60254 2 references Voltage v Capacity Ah Dimensions mm Weight kg 5 Component code Component series and type Component length mm 24 330 790 x 210 x 816 310 3 PzS 330 L LF 65 24 465 790 x 210 x 816 390 LG 65 DANGER The minimum and maximum weights of th...

Страница 82: ...y was calculated and declared compliant with the Harmonised European Standards EN 13059 and EN 12096 and based on the transport mode the only mode that exposes the driver to significant vibrations The aforesaid standard is not applicable to the vibration measurement for hands arms in fact it has been shown that the relative value is generally less than 2 5m s2 CAUTION The value expressed above can ...

Страница 83: ...of this manual 4 Declaration of conformity 6 Disposal Battery 9 Components 9 E EC declaration of conformity in accordance with Machinery Directive 6 P Packaging 10 R Residual dangers 15 Residual risks 15 S Safety Inspection 21 Stability 16 U Update of this manual 4 45418043404 EN 77 ...

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Страница 86: ...STILL GmbH Berzeliusstrasse 10 D 22113 Hamburg Ident no 45418043404 EN ...

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