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If an incorrect spark plug is installed in a BR 600, the engine may quit after it warms 

up, or it may run poorly. It may also try to run-on when the ignition is switched off.  

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Set the gap on all STIHL spark plugs at twenty thousands of an inch. 

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The final verification of a faulty ignition module may have to be done by replacing it 

with a known good ignition module for comparison. 

 
FS 90, FS 100, FS 110, 
KM 110, FC 100, FC 110, 
HT 100, HT 101 , HL 100 

FS 130, KM 130, 
HT 130, HT 131 
BR 500, BR 550, BR 600 

STIHL    0000 400 7009 
Bosch    USR7AC 
NGK      CMR5H  

STIHL  0000 400 7011 
NGK    CMR6H 

 
Refer to the STIHL repair specification charts for other models. 
 

Air Filters  

 
Air filters should be inspected and cleaned regularly. Filters should be replaced at least 
once a year, or more often if needed. 
 

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The air filter element used on the 

4-MIX®

 shaft mounted engines should never be 

cleaned in solvent. Brush off any loose debris and clean it with compressed air. 

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STIHL backpack blower engines use a pleated paper air filter. The only way to 

service it is to brush off any debris or gently blow it off. Do not use high pressure 
air or the pleats may tear. 

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Always inspect the clean side of the filter housing for any evidence of dirt or grit. If 

dirt is present, the filter needs to be serviced more often. 

 

Flywheel  

 
Fault – A sheared flywheel key. 
 

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Occurs when: The nut is not properly tightened, or if an impact wrench is used to 

loosen or tighten the fan wheel, flywheel, clutch, or starter cup nut.  

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A sheared key may not cause the ignition module to lose spark, so the spark tester 

will not show a fault. 

 

Key is sheared.

 
 
 
 
 

Never use an 
impact wrench 
on any STIHL 
product!

 

 
 
 
 
 
 
 
 
 

Verify flywheel timing. 
 

Содержание 4-MIX

Страница 1: ...spark the spark plug the ignition module or stop switch system is at fault If the fuel system is completely restricted the engine may not fire at all when trying to start it Squirt some choke spray in...

Страница 2: ...e that the throttle returns to idle easily and smoothly On a shaft mounted 4 MIX product inspect the cable for fraying where it slides over the plastic cam on the carburetor flange Example B B A 4180...

Страница 3: ...s achieved Ignition Module Check for spark with a spark tester that loads the ignition module Modules can have intermittent faults Heat related failures where the spark returns after the module cools...

Страница 4: ...d at least once a year or more often if needed The air filter element used on the 4 MIX shaft mounted engines should never be cleaned in solvent Brush off any loose debris and clean it with compressed...

Страница 5: ...can be used to check and properly adjust the air gap STIHL Part 4118 890 6401 Backpack Blower Engine Backpack Blowers 4282 Series Shafted Products 4180 Series Valve Clearance Break in and normal wear...

Страница 6: ...is less than 10 the sealing of the combustion chamber is acceptable If leakage is over 10 you will need to identify the area of leakage and repair the leak Listen at the muffler carburetor flange inle...

Страница 7: ...holds pressure then apply a vacuum of negative 0 5 bar or about negative 7 pounds per square inch The vacuum reading should not leak to above negative 0 3 bar or about negative 4 pounds per square in...

Страница 8: ...r visually Before testing or disassembly visually inspect the carburetor for damage If something on the carburetor is physically broken or worn most likely the carburetor will need replacing and no fu...

Страница 9: ...ge should drop Continue until the gauge reading indicates a slight vacuum This will pull a vacuum on the metering chamber The gauge reading should indicate a vacuum and hold steady for at least one fu...

Страница 10: ...ing when hot poor acceleration or loss of power when hot Special Service Procedures Special Tool Application 10mm Piston Stop Flywheel Removal To remove the flywheel or starter cup nut on a 4 MIX engi...

Страница 11: ...use an impact wrench on any STIHL product Engine De Carbonizing Procedure If a 4 MIX engine is showing more than 10 leakage past the exhaust valve the most likely cause is carbon build up on the valve...

Страница 12: ...backpack blower engines notice that when the piston is at top dead center the cam lobe is pointing up when the alignment marks are matched up Now install the dowel pin Rotate the crankshaft until the...

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