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Description of the iron filter / softener system 

 

The IFS system includes a filtration tank, softener tank, brine tank, and a backwashing control valve.  

Incoming water flows into the control valve and is directed into the filtration tank.  Exposure to the air in this tank 
will  start  oxidizing  the  iron  and  the  filtration  media  will  trap  this  iron.    The  water  then  flows  through  the  back 
connector tube and into the softener tank where the water is then softened.  The iron-free softened water then 
returns to the control valve where it is directed into the service lines. 

 

Periodically the control valve will go through a backwash cycle.  This cycle will typically begin at 2:00 

A.M. flushing the accumulated iron and hard elements to the drain.  Part of this backwashing process includes 
an air draw cycle which will replenish the pocket of air in the filtration tank and a brining cycle which recharges 
the  softening  resin  in  the  softener  tank.  After  the  backwashing  process  the  unit  is  now  prepared  for  the  next 
period of service.  

 

Water Quality 

 

While the IFS filter/softener will perform under a variety  of water qualities there are  a  few things that 

need  to  be  considered  to  ensure  satisfactory  performance.    The  water  should  be  tested  to  determine  the 
concentration, or levels of the items listed below. 

 

pH - A measurement of the acidity of the water.  pH is reported on a scale from 0 to 14.  Neutral water 

has a pH of 7.0, lower values indicate acidic water.  The IFS performs best when the pH is 7.0, or higher.  The 
IFS10 uses Iron Pro media blend in the filter in order to elevate low pH for proper iron oxidation. 

Iron - A naturally occurring metallic element.  Iron concentrations in excess of 0.3 milligrams/liter (mg/l) 

combine  with  oxygen  causing  orange  or  red  (rust)  stains  on  plumbing  fixtures.    Iron  naturally  exists  in  some 
water sources in either clear water (ferrous) state, red water (ferric) state or bacterial form.  The IFS iron filter 
portion can reduce any of these forms of iron. 

Manganese  -  A  naturally  occurring  metallic  element.    Manganese  concentrations  as  low  as  0.05 

milligrams/liter (mg/l) can combine with oxygen to cause dark brown or black staining on fixtures.  Additionally, 
manganese can cause an odor in the water similar to a “rotten egg” smell.  The IFS reduces manganese as well 
as iron, however, manganese oxidation requires the pH of the water to be elevated to 8.2 or higher.  Iron Pro M-
bed media is recommended to elevate the pH of manganese bearing waters (model IFS10M). 

Tannin - A naturally occurring humic acid.  Tannin is an acid caused by water passing through decaying 

vegetation.  Coffee and Tea are prime examples of tannin in water.  As hot water passes over the coffee beans, 
or tea leaves, the tannin is extracted causing color and flavor in the water.  Tannin concentrations as low as 0.3 
milligrams  per  liter  can  cause  a  yellow  discoloration  in  the  water  and  may  interfere  with  the  IFS

’s  long-term 

ability to remove the iron as the media becomes coated with the tannic acid.  

 

Hydrogen Sulfide - A naturally occurring gas.  Hydrogen sulfide, more commonly referred to as sulfur 

gas, causes a distinct odo

r similar to “rotten eggs.”  Due to its gaseous nature, hydrogen sulfide must be tested 

at the well site within 1 minute of drawing the sample.  If a water sample has been sitting for a while the sulfur 
gas  will  dissipate  and  cause  the  hydrogen  sulfide  test  to  be  lower  than  the  actual  concentration.    If  sulfur  is 
present, the filter should be set to backwash daily to prevent the gas from building up.  The IFS can typically 
treat up to 1 to 2 milligrams per liter of sulfur gas.   

 

Pre-Installation 

 

Содержание IFS10

Страница 1: ...12630 US Highway 33 N Churubusco IN 46723 Phone 260 693 1972 Fax 260 693 0602 www sterlingwatertreatment com IFS Instruction Manual 140326 docx IFS Series Iron Filter Softener System Installation Instructions and Owner s Manual ...

Страница 2: ...trol Valve Programming Initial Settings Page 9 Control Valve Operating Displays Page 11 Troubleshooting Guide Page 12 Specifications Page 15 Component Parts Breakdown List Pages 16 17 Control Valve Breakdown Page 18 Control Valve Parts List Page 19 Installation Fitting Assemblies Pages 20 22 Quick Reference Guide Page 23 Ten Year Limited Warranty Page 24 TABLE OF CONTENTS ...

Страница 3: ...ms liter mg l combine with oxygen causing orange or red rust stains on plumbing fixtures Iron naturally exists in some water sources in either clear water ferrous state red water ferric state or bacterial form The IFS iron filter portion can reduce any of these forms of iron Manganese A naturally occurring metallic element Manganese concentrations as low as 0 05 milligrams liter mg l can combine w...

Страница 4: ... is 65 seconds Location Considerations The proper location to install the IFS will ensure optimum filter performance and satisfactory water quality The following factors should be considered in selecting the location of this system 1 The system should be installed after the pressure tank private well system only 2 The system should be installed as close as possible preferably within 15 to an adequ...

Страница 5: ...eration the normal user displays are time of day gallons per minute or gallons remaining before regeneration will occur Each of these can be viewed by pressing NEXT to scroll through them When stepping through any displays or programming if no buttons are pressed within 5 minutes the display returns to a normal user display Any changes made prior to the 5 minute time out are incorporated If desire...

Страница 6: ...e regeneration cycle this position provides regeneration water to the unit while also providing untreated water to the distribution system Fig 2 2 Bypass Position The inlet and outlet handles point to the center of the bypass The system is isolated from the water pressure in the plumbing system Untreated water is supplied to the building Fig 3 3 Diagnostic Position The inlet handle points toward t...

Страница 7: ...ads for the drain line connection Teflon tape is not used on the nut connections or caps because O Ring seals are used The nuts and caps are designed to be unscrewed or tightened by hand or with the special plastic Service Wrench part CV3193 If necessary pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten nuts or caps Do not place screwdriver in slots on caps and or ta...

Страница 8: ...p threads Do not reinstall the fillport cap until Step 9 STEP 4 Place softener tank on right side with inlet outlet facing left Place filter tank on left with inlet outlet facing right STEP 5 Attach the control valve assembly to the front inlet opening of the filter tank and outlet opening of the softener tank Attach the straight pipe adapter to the back outlet of the filter tank and inlet of the ...

Страница 9: ...se a garden hose or bucket to fill the media tank with water through the fillport Ensure media has been cleaned from fillport threads and install cap securely with wrench provided STEP 10 Place the bypass valve should be in the Bypass position refer to Bypass Valve page 5 Open main supply valve or turn on power to pump on private well systems STEP 11 Press and hold the REGEN button until the drive...

Страница 10: ...has preset the unit so that the gallons between regenerations will be automatically calculated after the hardness is entered STEP 1 Press next and simultaneously for 3 seconds STEP 2 Hardness Set the amount of hardness in grains per gallon default 20 using the or buttons The allowable range is from 1 to 150 in 1 grain increments Press next to go to step 3 Press regen if you want to exit STEP 3 Day...

Страница 11: ...ld Press next to go to step 5 Press regen if you need to return to the previous step STEP 5 Regeneration Minutes Set the minutes using or buttons Press next to exit Installer Settings Press regen if you need to return to the previous step To initiate a manual regeneration immediately press and hold the regen button for three seconds The system will begin to regenerate immediately The control may b...

Страница 12: ... completed The system runs through the steps automatically and will reset itself to provide treated water when the regeneration has been completed 3 Manual Regeneration Sometimes there is a need to regenerate before the control valve calls for it This may be needed if a period of heavy water use is anticipated or when the system has been operated without salt To initiate a manual regeneration at t...

Страница 13: ...lean out brine tank Hard water or softener not using salt A Softener is plugged into an electrical outlet without power or one that is tied to a switch B No salt in the brine tank C Salt in the brine tank has bridged D Bypass Valve is not in Service position or is leaking E Obstruction in control valve I Problems with drain line See letter E in prior section F Control valve programmed incorrectly ...

Страница 14: ...en drive cap assembly Low water pressure A Iron or sediment build up in softener B Insufficient pump capacity 1 Increase backwash frequency by reducing day override setting page 9 2 Verify at least 25 psi of line pressure Display is blank A Control valve circuit board needs reset B Transformer is unpowered unplugged or defective C Defective circuit board 1 Hold NEXT and REGEN buttons for 3 seconds...

Страница 15: ...egeneration B Obstruction in control valve C Drive bracket not snapped in place properly 1 Re insert motor check for broken wires verify motor plugged into connector J1 labeled MOTOR on control valve circuit board and reset control valve hold NEXT and REGEN buttons for 3 seconds 2 Remove piston and seal assemblies for inspection and repair or replacement and reset control valve 3 Re seat drive bra...

Страница 16: ...s Pressure loss information is approximate Actual pressure loss may vary depending on water quality temperature gallons used since last regeneration etc Backwash Brine Draw and Slow Rinse Rapid Rinse FACTORY REGENERATION SETTINGS Brine Fill of salt Softening minutes Backwash minutes Rapid Rinse minutes Backwash minutes Brine Rinse minutes Rapid Rinse minutes REGENERATION FLOW RATES gpm Factory Sal...

Страница 17: ...16 THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 18: ...17 Component Parts Breakdown A B C D 3 1 2 4 5 6 4 5 7 8 9 10 11 12 13 ...

Страница 19: ...istributor Head 3 CD1220 01 Distributor Head w Fillport 4 D100S 54 Distributor Tube 1 x 54 5 MTP1054N Mineral Tank 10 x 54 6 C05P cubic foot pail Iron Filer Media 7 H10 1 cubic foot bag of Hi Cap Resin 8 QC20 20 pounds x 1 8 gravel 9 BT1833ASSY IFS 18 x 33 Brine Tank SBV Salt Platform for IFS 10 BT OVERFLO Brine Tank Overflow Elbow 11 BTSG18 18 Salt Grid Platform 12 OX 7 Assembly Back Tube Assembl...

Страница 20: ...19 Control Valve Breakdown ...

Страница 21: ...5 Seal Cartridge Assembly 9 CV3178 Back Plate 10 CV3180 Base O ring 337 11 CV3105 O ring 215 12 CV3177 01 Injector Screen 13 CV3010 1Z Plug Injector Assembly 14 CV3010 1F Injector Blue 15 CV3150 Retainer Split Ring 16 CV3151 Nut 1 Quick Connect 17 CH4615 Clip Elbow Locking 18 CV3163 O ring 019 19 CV3165 01 Retainer Brine Refill Flow Control 20 CH4613 Elbow Brine Refill 21 GL463412 Elbow Drain Line...

Страница 22: ...Split ring 2 3 CV3105 O ring 215 2 3 CV3105 O ring 215 2 4 CV3149 Fitting 2 4 CV3189 Fitting 2 1 BRASS SWEAT 3 4 BRASS SWEAT Ref Part Description Qty Ref Part Description Qty CV3007 02 1 brass sweat assembly 2 CV3007 03 3 4 brass sweat assembly 2 1 CV3151 Nut 1 quick connect 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 3 CV3105 O ring 215 2 4 C...

Страница 23: ...k connect 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 3 CV3105 O ring 215 2 4 CV3628 Fitting 2 4 CV3629 Fitting 2 1 1 4 PLASTIC MALE NPT Ref Part Description Qty CV3007 04 1 1 4 plastic male NPT assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3317 Fitting 2 Installation Fitting Assemblies Continued ...

Страница 24: ...ICK CONNECT 1 2 required SERVICE WRENCH CV3193 Although no tools are necessary to assemble or disassemble the valve the Service Wrench shown in various positions on the valve is available to aid in assembly or disassembly Installation Fitting Assemblies Continued ...

Страница 25: ...24 Quick Reference Guide ...

Страница 26: ...25 ...

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