Stenner Pumps ECON FP E10PHM Скачать руководство пользователя страница 29 | Manualshive

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USA and Canada 800.683.2378, International 904.641.1666

Econ FP

HAZARDOUS VOLTAGE:

DISCONNECT

power before service.

Electrical service should be performed by trained

personnel only.

PROBLEM

POSSIBLE CAUSE

SOLUTION

Noise is excessively loud

Lubrication is insufficient

Grease gears and gear posts

Gears or gear posts are worn

Inspect/replace gears and gear posts

Drive assembly does not work

Electrical supply is faulty

Check supply voltage circuit

DC motor is damaged

Replace drive assembly

Power cord or power supply

Replace drive assembly

is damaged

Drive assembly runs;

Worn or damaged gears

Replace gears as needed

output shaft does not

Phenolic gear is stripping

Gear posts worn

Replace gear posts and phenolic gear

Rusted helical gear

Buff off helical gear and replace phenolic gear

Insufficient lubrication

Replace phenolic gear and lubricate

with AquaShield

™

Output shaft does not turn

Worn or damaged roller assembly

Replace roller assembly and cycle power to reset

Worn or damaged gears

Replace gears as needed and cycle power to reset

Damaged circuit board

Replace drive assembly

TROUBLESHOOTING – DRIVE ASSEMBLY

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Содержание ECON FP E10PHM

Страница 1: ...Y PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY READ MANUAL LABELS FOR ALL SAFETY INFORMATION INSTRUCTIONS WARNING PERISTALTIC METERING PUMPS SINCE 1957 ECON FP PUMP SERIES PERISTALTIC METERING PUMP INSTALLATION AND MAINTENANCE MANUAL ...

Страница 2: ...ion 7 Accessories 8 Flow Rate Outputs 9 Modes of Operation Description 10 Control Panel Guide 11 12 Pre Programming Requirements 13 14 Program Pump Settings 15 19 Installation 20 29 Troubleshooting 30 32 Tube Replacement 33 35 Cleaning The Point of Injection 36 38 Exploded View 39 Parts 40 Mounting Template 41 IMEFP 052220 TABLE OF CONTENTS ...

Страница 3: ...ization RMA number A 15 re stocking fee will be applied Include a copy of your invoice or packing slip with your return DAMAGED OR LOST SHIPMENTS Check your order immediately upon arrival All damage must be noted on the delivery receipt Call Stenner Customer Service at 800 683 2378 for all shortages and damages within seven 7 days of receipt SERVICE REPAIRS Before returning a pump for warranty or ...

Страница 4: ...duce the risk of injury do not permit children to use this product unless they are closely supervised at all times 3 WARNING Risk of Electric Shock Connect only to a branch circuit protected by a ground fault circuit interrupter GFCI Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI 4 WARNING To reduce the risk of electric shock replace damaged cord im...

Страница 5: ...th a damaged or altered power cord or power supply Contact the factory or an authorized service facility for repair HAZARDOUS VOLTAGE DISCONNECT power cord before removing motor cover for service Electrical service by trained personnel only EXPLOSION HAZARD This pump is not explosion proof DO NOT install or operate in an explosive environment RISK OF EXPOSURE Potential for burns fire explosion per...

Страница 6: ...n and product must adhere to all regulatory and compliance codes applicable to the area This is the safety alert symbol When displayed in this manual or on the equipment look for one of the following signal words alerting you to the potential for personal injury or property damage Acceptable for indoor use or outdoor use when mounted as shown in the Installation Section Destiné à une utilisation i...

Страница 7: ...Check Valve Duckbill Santoprene FDA approved Suction Discharge Tubing Ferrules Polyethylene FDA approved Suction Line Strainer and Cap PVC or Polypropylene both NSF listed ceramic weight Tube Injection Fittings PVC or Polypropylene both NSF listed Connecting Nuts PVC or Polypropylene both NSF listed All Fasteners Stainless steel ...

Страница 8: ... 3 Ferrules 1 4 or 6 mm Europe 1 Duckbill Check Valve 1 Weighted Suction Line Strainer 1 4 or 6 mm Europe 1 20 Roll of Suction Discharge Tubing 1 4 White or UV Black OR 6 mm White Europe 1 Additional Pump Tube 1 Manual 8 www stenner com Econ FP ...

Страница 9: ... a controlled testing environment Many variables can affect the output of the pump Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs NOTE Duckbill check valve included with pumps rated 80 psi 5 5 bar maximum FLOW RATE OUTPUTS Item Number Pump Roller Turndown Liters Liters Milliliters Milliliters Pressure Prefix...

Страница 10: ...ximum time is displayed in the control panel the run time is adjustable from 10 to 100 in 1 increments 1 SECOND 0 1 to 1 0 5 SECONDS 0 5 to 5 0 10 SECONDS 1 0 to 10 0 20 SECONDS 2 0 to 20 0 60 SECONDS 6 0 to 60 0 In the Auxiliary mode the pump can accept a 12 24VAC VDC signal and will run at a set speed for as long as it receives the signal The pump speed is adjustable from 10 to 100 in 1 incremen...

Страница 11: ...r programming the modes of operation To prime the pump or run the pump at full speed first press continue to hold then press To place the pump in or out of standby first press continue to hold then press The pump will not respond to incoming signals when in STBY mode To select a mode of operation first press continue to hold then press or to scroll through the selections The display will show FLOW...

Страница 12: ... the following functions PRIME Prime button is pressed pump will run full speed STANDBY Standby button was pressed pump is in standby SIGNAL Pump received a signal PAUSE Pump received a dry contact to the pause input KEYPAD LOCKED After 60 seconds of no keypad operation the keypad will lock and the display will show KEYPAD LOCKED 5 seconds 100 pRiMe Flashing Indicators Operating Mode Percentage Se...

Страница 13: ...ell Pump Output Rate gpm how long the pump runs min B Determine Solution Strength Percentage and the Dosage Requirement in Parts per Million If dosage is unknown refer to example below Calculate required dosage in parts per million ppm Refer to Oxidation Rates below Estimate dosage and include the ppm of required residual Oxidation Rates For each ppm of Iron Manganese Hydrogen Sulfide Required ppm...

Страница 14: ... x 10 000 Solution Strength ppm D Reference the chart below to confirm the selected pump s maximum output slightly exceeds the pump output requirement calculated in C FP Pump up to 80 psi 5 5 bar Item Number Prefix Pump Tube Roller Assembly Maximum Output gpd E10PLM M White 0 49 E10PHM M White 0 83 E20PHM M White 1 41 E20PHF F White 4 5 E20PHG G Black 16 0 E20PHH H Black 30 0 PRE PROGRAMMING REQUI...

Страница 15: ...irement gpd x Available Dose Time sec Pump Operating Pump s Maximum Output gpd Time sec PUMP OPERATING TIME EXCEEDING AVAILABLE DOSE TIME MAY LEAD TO DOSING ERRORS To reduce operating time select a pump with a higher output or use a stronger solution strength 3 Calculate the Pump Operating Time Percentage Reference the chart to find the pump s maximum operating time for the formula below Pump Oper...

Страница 16: ...sed on the pump operating time determined in 2 The operating mode is now set Pump Operating Time Percentage The pump operating time can be set from 10 to 100 in 1 increments First press and continue to hold then press or to adjust the pump operating time percentage determined in 3 When the display shows the desired percent release both buttons to select The percentage is now set For example if the...

Страница 17: ...p 1 Determine the desired water volume in gallons that will pass through the water softener to require the water softener controller to send a signal to the metering pump e g at every gallon NOTE Smaller water volume between signals generally allows for more even chemical dispersion 2 Calculate the Water Softener Chemical Feed Duration in Seconds The water softener chemical feed duration in second...

Страница 18: ...k the keypad Pump Operating Mode First press and continue to hold then press or to scroll through the modes of operation When the display shows AUXILIARY release both buttons to select The operating mode is now set Pump Speed Percentage The pump speed can be programmed from 10 to 100 in 1 increments First press and continue to hold then press or to adjust the speed percentage determined in 3 When ...

Страница 19: ... to unlock the keypad Pump Operating Mode First press and continue to hold then press or to scroll through the modes of operation When the display shows FLOW SWITCH release both buttons to select The operating mode is now set Pump Speed Percentage The pump speed can be programmed from 10 to 100 in 1 increments First press and continue to hold then press or to adjust the speed percentage determined...

Страница 20: ...tive equipment when working on or near a metering pump Install the pump so that it is in compliance with all national and local plumbing and electrical codes Use the proper product to treat potable water systems use only additives listed or approved for use Inspect tube frequently for leakage deterioration or wear Schedule a regular pump tube maintenance change to prevent damage to pump and or spi...

Страница 21: ...tly over an open solution tank Keep tank covered Avoid flooded suction or pump mounted lower than the solution container Draw solution from the top of the tank Pump can run dry without damage If pump is installed with a flooded suction a shut off valve or other device must be provided to stop flow to pump during service To prevent damage to the pump verify with a volt meter that the receptacle vol...

Страница 22: ...ent operational errors or damage to the pump 3 Plug power supply into receptacle The cover must be removed to program the pump Remove the self tapping Phillips head screw and slide the cover off To unlock the keypad simultaneously press and hold and for 5 seconds 4 Put the pump in standby First press and continue to hold then press 5 Program the pump for the desired operating mode and setting refe...

Страница 23: ...ompe est prévue pour installation fixe et non pas portative 3 La pompe doit être installée en position verticale selon le dessin 4 Après l installation la prise électrique doit rester accessible pendant l utilisation 5 Cette unité doit être mise au rebut si le cordon électrique est endommagé 6 Observez et adhérez à toutes les Normes Nationales pour Installations Electriques INSTRUCCIONES ADICIONAL...

Страница 24: ...ve maximum 80 psi Flow direction of solution Duckbill INSTALLATION DIAGRAM featuring a Water Meter Suction Line Solution Tank Disassembled View of nut and ferrule Shut Off Valve Discharge Line Grounded Power Outlet Grounded Fault Circuit Interrupter GFCI Water Meter Output Cable Connection Pump Input Signal Cable Water Meter Direction of water flow ...

Страница 25: ...esult in debris pickup leading to clogged injectors and possible tube failure 2 Make connections by sliding the line s through connecting nut and ferrule and finger tighten to the corresponding tube fittings 3 Finger tighten nut to the threaded tube fitting while holding the tube fitting Over tightening the nut with a wrench may result in damaged fittings crushed ferrules and air pick up DO NOT us...

Страница 26: ...sure it is secure 3 Suspend slightly above tank bottom to reduce the chance of sediment pickup DO NOT mix additives in the solution container Follow recommended mixing procedures according to the manufacturer DO NOT operate pump unless additive is completely in solution Turn pump off when replenishing solution DO NOT slide tubing all the way to the bottom of the weighted strainer Tubing could beco...

Страница 27: ...talling the injection fitting If there is no FNPT fitting available provide one by either tapping the pipe or installing FNPT pipe tee fitting 3 Wrap the Male NPT MNPT end of injection fitting with 2 or 3 turns of threading tape If necessary trim the injection fitting quill as required to inject product directly into flow of water 4 Hand tighten the injection fitting into the FNPT fitting a Instal...

Страница 28: ... dosing levels by adjusting the percentage or by adjusting the solution strength NOTE If the signal indicator flashes during the run cycle in the 1 5 10 20 or 60 seconds modes the meter contacting rate is too high for the setting programmed Revisit the dry contact water meter programming section and correct the setting to avoid incorrect dosing NOTICE The injection point and fitting require period...

Страница 29: ... damaged Replace drive assembly Power cord or power supply Replace drive assembly is damaged Drive assembly runs Worn or damaged gears Replace gears as needed output shaft does not Phenolic gear is stripping Gear posts worn Replace gear posts and phenolic gear Rusted helical gear Buff off helical gear and replace phenolic gear Insufficient lubrication Replace phenolic gear and lubricate with AquaS...

Страница 30: ...ng Check to ensure wiring is correct Pump cover not secured properly Ensure that pump cover is properly latched Low pump output Pump tube is worn Replace pump tube according to instructions pump head rotates Rollers worn or broken Replace roller assembly Injection point is restricted Inspect and clean injection point Incorrect tube size Replace tube with correct size High system back pressure Conf...

Страница 31: ... maximum Tube is twisted Replace pump tube according to instructions Tube not centered Replace pump tube according to instructions Tube life is shortened Chemical attack Check chemical compatibility Mineral deposits at injection point Remove deposits replace pump tube and ferrules Sediment blockage at injection fitting Maintain suction line 2 3 above bottom of tank Seized rollers caused abrasion o...

Страница 32: ...lage PINCH POINT HAZARD Use extreme caution when replacing pump tube Be careful of your fingers and DO NOT place fingers near rollers HAZARDOUS PRESSURE EXPOSURE Use caution and bleed off all resident system pressure prior to attempting service or installation Use caution when disconnecting discharge tubing from pump Discharge may be under pressure Tubing may contain fluid being metered NOTICE Ind...

Страница 33: ...TION 1 Follow all safety precautions prior to tube replacement 2 Prior to service pump water or a compatible buffer solution through the pump and suction and discharge lines to remove fluid and avoid contact 3 Unplug the pump 4 Disconnect the suction and discharge connections from pump head ...

Страница 34: ...king screw on the latch CE models only Slide the vertical tab 180 degrees from left to right to unlock the cover latch Illustration A 4 To slide cover off push up on the raised edge Illustration B 5 Release the fittings from the slots to remove the tube Illustration C 6 Remove roller assembly 7 Use non citrus all purpose cleaner to clean residue from pump head housing roller and cover 8 Check cove...

Страница 35: ...l tab 180 degrees from right to left Install the Phillips head locking screw CE models only Illustration F 6 Take the pump out of standby First press and continue to hold then press Run the pump for one minute to verify operation First press and continue to hold then press hold both buttons for one minute 7 Put pump in standby First press and continue to hold then press Reconnect the suction and d...

Страница 36: ...played in this manual or on the equipment look for one of the following signal words alerting you to the potential for personal injury or property damage HAZARDOUS PRESSURE CHEMICAL EXPOSURE Use caution and bleed off all resident system pressure prior to attempting service or installation Use caution when disconnecting discharge line from pump Discharge line may be under pressure Discharge line ma...

Страница 37: ...move duckbill from check valve body and replace if deteriorated or swollen replace duckbill with every tube change If clogged clean or replace yearly replacement recommended Examine O ring in the injection fitting and replace if deteriorated or damaged 4 Insert a 2 Phillips head screwdriver through injection fitting into the pipe to locate or break up accumulated deposits If screwdriver cannot be ...

Страница 38: ...ne Reassemble the duckbill check valve in reverse order Replace ferrule and reinstall the discharge line to the duckbill check valve approximately 3 4 until it stops 6 Tighten the connection nut finger tight 7 Enable the water pump electrical supply and pressurize the water system 8 Put the metering pump back in service and inspect all connections for leaks Cut off the calcified or blocked section...

Страница 39: ...a 800 683 2378 International 904 641 1666 Econ FP EXPLODED VIEW White Roller Assembly pump tubes F M Cover Screw Drive Assembly Drive Assembly Pad Gear Kit Pump Tube Pump Head Cover Black Roller Assembly pump tubes G H ...

Страница 40: ... Pump Tube ferrules 1 4 EC30G 2 works with black roller assembly H Santoprene Pump Tube ferrules 1 4 EC30H 2 works with black roller assembly F Santoprene Pump Tube ferrules 6 mm Europe EC30FCE 2 works with white roller assembly M Santoprene Pump Tube ferrules 6 mm Europe EC30MCE 2 works with white roller assembly G Santoprene Pump Tube ferrules 6 mm Europe EC30GCE 2 works with black roller assemb...

Страница 41: ...MOUNTING TEMPLATE 41 USA and Canada 800 683 2378 International 904 641 1666 Econ FP ...

Страница 42: ...acksonville Florida 32246 USA Phone 904 641 1666 US Toll Free 800 683 2378 Fax 904 642 1012 sales stenner com www stenner com Hours of Operation EST Mon Thu 7 30 am 5 30 pm Fri 7 00 am 5 30 pm Assembled in the USA Stenner Pump Company All Rights Reserved ...

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