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Page 14 | Stellar

®

 TMP16160 Owner’s Manual

Main Decal Placement - PN 98664

WARNING

Crush Hazard

Keep clear of stabilizer legs during 

operation.
Failure to keep clear of moving 

stabilizer legs can result in death or 

serious injury.

C4795 - Rev B

NOTICE

16973

Use only Stellar® a

pproved lifting

devices and/or atta

chements.

NOTICE

9188 - Rev C

Damage may occur if worm gear or 

bearings run dry. Refer to the equipment 

manual for proper lubrication instructions.

Proudly Designed

and Manufactured

in the USA by

WARNING

Crush Hazard

Keep clear of stabilizer legs during 

operation.
Failure to keep clear of moving 

stabilizer legs can result in death or 

serious injury.

C4795 - Rev B

UP

AUX

DOWN

OR

SS

OUT

IN

SS
OR

DOWN

UP

OR

CS

OUT

IN

OR

CS

DOWN

UP

INNER CYL

BASE

INNER CYL

ROD

SHORT LINK

BOTTOM

LONG LINK

BACK

INNER/MAST

PIN

EXT CYL

OUTER CYL

ROD

INNER/OUTER

PIN

OUTER CYL

BASE

SHORT LINK

TOP

36248

OFF

ON

Flood

MANUAL

REMOTE

OFF

Light

Speed

Control

CIRCUIT

OFF

ON

ON

OFF

TOOL

TOOL CIRCUIT MUST BE OFF 

TO OPERATE AUX OUTRIGGERS

PN 16620

USE MANUAL CONTROLS ONLY IN CASE OF RADIO CONTROL FAILURE.  ACTIVATE WITH MANUAL OVERRIDE SWITCH.

Down

Up

INNER

In

Down

Out

Up

EXTENSION ROTATION

Tireman
Rotation

Tireman
Pad Spin

OUTER

Open

Close

Tireman
Clamp

PN 43469

CS

OUTRIGGER

CS

OUTRIGGER

AUXILIARY/

TOOL CIRCUIT

SS

OUTRIGGER

SS

OUTRIGGER

OUT

IN

OUT

IN

DOWN

UP

DOWN

UP

DOWN

UP

PN 43470

NOTICE

16973

Use only S

tellar

®

 approved

 lifting

devices an

d/or attach

ements.

Check Monthly
Check Gearbox Oil Level

and fill as needed.

(SAE 80/90 WT)

22619

FOR SERVICE ON THIS EQUIPMENT

CONTACT:

STELLAR INDUSTRIES, INC.

190 STATE STREET, GARNER, IA 50438

641-923-3741

800-321-3741

4214

Proudly Designed

and Manufactured

in the USA by

NOTICE

98573

This tire manipulator has been designed and 

manufactured to ASME/ANSI B30.22 

and/or B30.5 specifications.

Do not handle tires filled with ballast.

Do not drag the tire. the unit is designed 

to lift and position.

Do not clamp an uninflated tire and then inflate.

Do not use the outer cylinder to push objects.

Do not use the unit for any jacking, pulling, or 

dragging involving an object or another vehicle. 

Do not use one arm to break beads.

Do not use one arm to sling a load.

98578

Read and understand all manuals and safety 

signs before operating or servicing this 

equipment.

Untrained Operator Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Keep non-essential persons clear of

tire manipulator during operation.

Crush Hazard

DANGER

Death or serious injury will result from 

touching tethered remote if tire manipulator,

load, or vehicle becomes electrically charged.
Maintain safe clearance from high voltage 

power sources.

Electrocution Hazard

Electrocution Hazard

WARNING

Death or serious injury will result from 

inadequate clearance if tire manipulator, load,

or vehicle becomes electrically charged.
• Maintain safe clearance from high voltage 

  power sources.
• Never approach vehicle or load if equipment 

   is near a high voltage power source.

Keep clear of tire manipulator during operation.
Failure to keep clear of moving tire manipulator

can result in death or serious injury.

Crush Hazard

Do not handle tires filled with ballast.

Do not drag the tire. the unit is designed 

to lift and position.

Do not clamp an uninflated tire and then inflate.

Do not use the outer cylinder to push objects.

Do not use the unit for any jacking, pulling, or 

dragging involving an object or another vehicle. 

Do not use one arm to break beads.

Do not use one arm to sling a load.

98578

Read and understand all manuals and safety 

signs before operating or servicing this 

equipment.

Untrained Operator Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Misuse Hazard

Keep non-essential persons clear of

tire manipulator during operation.

Crush Hazard

DANGER

Death or serious injury will result from 

touching tethered remote if tire manipulator,

load, or vehicle becomes electrically charged.
Maintain safe clearance from high voltage 

power sources.

Electrocution Hazard

Electrocution Hazard

WARNING

Death or serious injury will result from 

inadequate clearance if tire manipulator, load,

or vehicle becomes electrically charged.
• Maintain safe clearance from high voltage 

  power sources.
• Never approach vehicle or load if equipment 

   is near a high voltage power source.

Keep clear of tire manipulator during operation.
Failure to keep clear of moving tire manipulator

can result in death or serious injury.

Crush Hazard

10

16

13

12

14

15

17

18

19

01

02

03

04

07

05

06

04

10

02

18

19

TIRE SERVICE DECAL KIT

FOR

TMP16160 - PN 98664

DECALS IN BOLD ARE NOT SHOWN - PLACE ON BODY

06

Serial

Tag

Location

TMP16160 Decal Kit - PN 98664

Item No.

PN Description

Location

QTY

01

98573 DECAL ASME/ANSI B30.22/B30.5 TIRE MAN

Main Base

1

02

C4795 DECAL DANGER FOOT

Stabilizers - CS & SS

2

03

73929 DECAL RADIO PRESSURE WASHER NOTICE

Main Base

1

04

16973 DECAL USE STELLAR APPROVED ATTACHMT

Main Boom - Both Sides

2

05

9188 DECAL WORM GEAR LUBRICATION

Main Base

1

06

35234 MADE IN THE USA - STELLAR

Mast - Both Sides

2

07

4214 DECAL CONTACT STELLAR

Main Base

1

08

98655 DECAL DANGER ELECTROCUTION TIRE MAN

Four Corners of the Body

4

09

C5910 DECAL STELLAR LOGO 4.00X9.50 PRE-MASKED Body - Optional

3

10

98659 DECAL TM16160 ID PRE-MASKED BOOM

Main Boom - Both Sides

2

11

16657 CONTROL HANDLE DECAL

Main Base

1

12

36248 DECAL SWITCH PANEL

Main Base - CS

1

13

16620 DECAL SWITCH PLATE

Main Base

1

14

43469 DECAL VB CONTROL

Main Base

1

15

43470 DECAL OUTRIGGERS

Main Base

1

16

22619 DECAL CHECK GEARBOX

Main Base - CS

1

17

47404 DECAL COUPLERS TM

Main Boom

1

18

98578 DECAL WARNING PLACARD

Stabilizers CS & SS

2

19

54589 DECAL STELLAR LOGO 8X22.25 PRE-MASKED Main Boom - Both Sides

2

Содержание TireMan 16160

Страница 1: ...1 3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2019 Stellar Industries Inc Rev 1 PN 98584 Installation Assembly Drawings Parts Notice A copy of this manual mu...

Страница 2: ...Description of Revision MODEL NO SERIAL NO DATE MADE IN THE U S A BY STELLAR INDUSTRIES INC PN C5942 PATENT INFORMATION http www stellarindustries com ip MODEL NO SERIAL NO DATE MADE IN THE U S A BY S...

Страница 3: ...Grease Kit PN 68798 13 Main Decal Placement PN 98664 14 TireMan Decal Placement PN 37845 15 Chapter 3 Assembly Drawings 17 Base Assembly PN 47880 17 Optional Load Sensor Base PN 67062 18 Stabilizer A...

Страница 4: ...OTR Tire Manipulator Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed ne...

Страница 5: ...apter 1 Specifications Model TM16160 Capacity 15 4 57m 16500lbs 7484kg ROTATION 17 5 18m 14000lbs 6350kg 20 6 10m 12000lbs 5443kg MAXIMUM RATED LOAD 16500 LBS EXCEEDING MAXIMUM RATED LOAD WILL DAMAGE...

Страница 6: ...valves Outer Lift Cylinder 7 17 8 cm bore with integral pilot operated counterbalance valves Extension Cylinder 6 15 2 cm bore with integral pilot operated counterbalance valves Main Rotation 315 deg...

Страница 7: ...Stellar TMP16160 Owner s Manual Page 3 40 158 TM16160 Dimensional Layout...

Страница 8: ...Page 4 Stellar TMP16160 Owner s Manual This page intentionally left blank...

Страница 9: ...access gov nara index html for the full text of Code of Federal Regulations Chapter 2 Installation General Installation This chapter is designed to serve as a general guide for the installation of a S...

Страница 10: ...hese should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 110 percent of the dry torque values shown in the chart below appl...

Страница 11: ...until 500 550 ft lbs is achieved Be sure the mounting block stays perpendicular to the frame rail as they are tightened down 6 Connect the pressure and return lines per the hydraulic kit 7 Connect the...

Страница 12: ...om or tire manipulator TM If hydraulic fluid escapes the boom or TM can fall immediately Make sure the ground or blocking is supporting the boom before performing any maintenance or repair Contaminant...

Страница 13: ...1245 6 C2028 D1246 8 C2029 D1247 10 32223 D1248 12 D1244 D1249 16 1 3 4 5 8 1 2 3 8 1 4 D1250 B A Face Seal O Ring Size Chart Function Flow Extend Retract Inner 10 6 4400 2200 Outer 10 6 4400 2200 Ext...

Страница 14: ...4 30 32 30 31 30 32 30 31 19 36 29 35 TO 10 9 41 17 18 17 18 17 18 17 18 17 18 17 18 15 46 46 A B C D H G F E I J A TM PAD ROT CCW 16 BULKHEAD 06 B TM CLAMP CLOSE 16 BULKHEAD 14 C TM CLAMP OPEN 16 BUL...

Страница 15: ...Stellar TMP16160 Owner s Manual Page 11 TireMan Hydraulic Kit PN 68660 PN 68660...

Страница 16: ...Page 12 Stellar TMP16160 Owner s Manual PN 92667 Control Kit PN 92667...

Страница 17: ...Stellar TMP16160 Owner s Manual Page 13 Grease Kit PN 68798 PN 68798...

Страница 18: ...ry will result from inadequate clearance if tire manipulator load or vehicle becomes electrically charged Maintain safe clearance from high voltage power sources Never approach vehicle or load if equi...

Страница 19: ...rotating the bearing 1 Lubricate bearing and pinion teeth with Molub Alloy 936SF 2 Lubricate inner race and pin with EP2 extreme pressure grease 3 Check gearbox oil level monthly Traxon 80W 90 4 Visu...

Страница 20: ...Page 16 Stellar TMP16160 Owner s Manual This page intentionally left blank...

Страница 21: ...R 0 75 10X3 00 HHGR8 ZY 12 17 22935 VALVE BLOCK CBCA LAN XTS 1 18 5591 WASHER 0 31 SAE FLAT YELLOW GR8 4 19 C0930 CAP SCR 0 31 18X3 00 HHGR5 4 20 40827 VB 5 SECT HYDRO CONTROL HC D3M 5 1 21 78432 FILT...

Страница 22: ...5 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 12 16 C1028 CAP SCR 0 75 10X3 00 HHGR8 ZY 12 17 22935 VALVE BLOCK CBCA LAN XTS 1 18 5591 WASHER 0 31 SAE FLAT YELLOW GR8 4 19 C0930 CAP SCR 0 31 18X3 00 HHGR5 4...

Страница 23: ...7 OUTRIGGER PAD 23000 96IN 2 7 8377 PIN CAP 0 56X3 50X0 19 YZ 12 2 T D 8 8 4 1 X 0 5 2 N I P R C 9 5 4 0 4 8 2 T D 0 0 4 1 X 0 5 2 N I P R C 5 8 3 8 4 9 4 0 0 2 E D I S N I G N I R P A N S 7 5 2 2 0 1...

Страница 24: ...r s Manual Bearing Assembly PN 18471 USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 ON BEARING GEAR TEETH USE EP2 LITHIUM COMPLEX GREASE STELLAR PN 78090 ON BEARING RACE GREASE MAIN BEARING RACE THROUGH...

Страница 25: ...r s Manual Page 21 Gearbox PN 60505 FILL WITH GEAR OIL EP 80W90 FOR PINION UP ORIENTATION ON PINION TEETH USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 GREASE INTERNAL BEARING WITH EP2 LITHIUM BASED GRE...

Страница 26: ...2 ACTUATOR ASSEMLY 50233 ACTUATOR COILS INCLUDES MANIFOLD AND TWO ACTUATOR COIL 50231 HANDLE LEVER 47866 PN 42802 BASE HANDLE 48696 DUMP VALVE 50234 DUMP VALVE COIL 55126 SEAL KIT 103392 MANUAL OPERAT...

Страница 27: ...17964 CAP SCR 0 88 9X5 50 HHGR8 2 7 11297 PLATE INSPECTION MAST 23000 1 8 0484 CAP SCR 0 31 18 X 0 50 HHGR5 2 9 0343 WASHER 0 31 USS FLAT ZINC 2 1 0 0 0 8 2 P M A L C E S O H 3 3 1 7 1 0 1 11 11882 C...

Страница 28: ...8000 MAST 1 15 68022 CLAMP 4 HOSE TOP 28000 4 8 Z Y 0 0 6 8 X 8 3 0 M S A E B U T 3 2 0 8 6 6 1 17 0340 WASHER 0 25 USS FLAT ZINC 8 8 K C O L 5 2 0 R E H S A W 1 2 5 0 8 1 19 0479 CAP SCR 0 25 20X0 75...

Страница 29: ...C1090 CYLINDER SEAL KIT 35651 BUSHING PART NUMBER 2227 BUSHINGS INCLUDED IN 15598 Y T Q N O I T P I R C S E D T R A P M E T I 1 15598 CYLINDER 9 00x4 00x21 81 1 2 16153 FTG 10 10 MFS MAORB 90 2 3 161...

Страница 30: ...0 6 1 X 3 6 0 M S A E B U T 8 5 1 6 1 3 4 16152 FTG 10 10 MFS MORB STRAIGHT 2 5 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 1 0 9 S P F P M 2 2 G T F 1 6 5 7 3 6 1 5 4 S P F P M 2 2 G T F 2 6 5 7 3 7 8 193...

Страница 31: ...HGR8 36 1 T H G I A R T S T P N 8 1 K R E Z 2 9 5 1 c 7 8 54374 BUSHING COMPOSITE MRP 3 00X2 50 4 1 0 0 7 3 x 0 0 6 R E D N I L Y C 8 0 6 5 1 9 1 S S T D 3 1 9 X 0 0 3 N I P 9 6 7 5 1 0 1 11 13315 PIN...

Страница 32: ...29 38 25 23 26 24 24 19 25 29 38 25 29 29 25 14 38 25 29 MOTOR GASKET SHOWN FOR REFERENCE 28 32 27 41 42 43 40 19 LINK WITH HOSE CLAMP TOWARDS THE TM ARM HYD KIT P N 68660 WIRE HARNESS P N 21409 AND...

Страница 33: ...YELLOW GR8 21 26 17150 WASHER 0 75 SAE FLAT YELLOW GR9 56 4 1 T A L F S S U 1 3 0 R E H S A W 3 4 3 0 7 2 28 C5902 WASHER 0 63 SAE FLAT YELLOW GR8 84 29 10172 CAP SCR 0 50 13X1 00 HHGR8 21 30 22277 CA...

Страница 34: ...ES C BALANCE VALVE C6184 CYLINDER SEAL KIT C6310 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 48384 Y T Q N O I T P I R C S E D T R A P M E T I 1 48384 CYLINDER 7 00X19 25 1 2 15822 MANIFOLD DOUBLE T...

Страница 35: ...F 2030 14 C5552 1 FILTER STRAINER TFS 1220 0 15 C4907 1 BUSHING 2 00X1 25 BLK 18 C4694 2 ST EL 1 25 90 DEG BLK 17 C5511 2 VALVE BALL 1 25 16 C1057 2 FTG 20 20XCLOSE MP MP NIPPLE STRAIGHT BLK 19 C2282...

Страница 36: ...0 0 8 2 M O O B T X E 8 8 3 5 1 1 2 41499 HOOK 15 TON SWIVEL CROSBY 1028654 1 2 9 1 1 X 0 0 3 X 8 7 1 R A L L O C C P 9 6 0 4 4 3 1 9 1 0 X 0 5 2 X 6 5 0 P A C N I P 2 4 1 9 4 5 10172 CAP SCR 0 50 13...

Страница 37: ...dependent on user PN 89149 93084 ITEM PART DESCRIPTION QTY 1 95026 2 WAY MOMENTARY TOGGLE SWITCH 1 2 95027 TOGGLE SWITCH RUBBER BOOT 3 3 95025 SWITCH PADDLE SCANRECO LABEL KIT INCLUDED 6 4 89474 3 WA...

Страница 38: ...Page 34 Stellar TMP16160 Owner s Manual This page intentionally left blank...

Страница 39: ...2227 Bushing 3 00 x 3 00 4381 Bushing 2 00 x 2 00 5739 Bushing 2 50 x 3 00 8819 Bushing 2 00 x 1 00 13343 Bushing 2 50 x 1 00 13817 Bushing 2 50 x 1 50 17320 Bushing 2 50 x 2 50 25574 Bushing 2 50 x...

Страница 40: ...Subject to Change without Notification 2019 Stellar Industries Inc...

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