stellar labs 120-16-20, Руководство пользователя

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Stellar
®
120-16-20 Shuttle Owner’s Manual | Page iii
Table of Contents
Introduction .............................................................................................................................................................iv
Hooklift Nomenclature ........................................................................................................................................... v
Serial Tag Location .................................................................................................................................................vi
Chapter 1 - Specifications .......................................................................................................................................... 1
Model 120-16-20 Shuttle Specifications ............................................................................................................... 1
Acceptable Subframe Dimensions - Model 120-16-20 ...................................................................................... 2
Chapter 2 - Installation ............................................................................................................................................... 3
General Installation ................................................................................................................................................ 3
Installer Notice ..................................................................................................................................................... 3
Torque Data Chart .............................................................................................................................................. 4
Installation Note ................................................................................................................................................... 5
Step 1: Set the hooklift onto the truck frame. ..................................................................................................... 5
Step 2: Bolt tie-down castings to mounting plates. ............................................................................................ 6
Step 3: Drill mounting holes into frame rail. .......................................................................................................... 7
Step 4: Bolt tie-down castings to truck frame. .................................................................................................... 7
Step 5: Install bumper. ............................................................................................................................................ 8
Step 6: Install tarper tower (If applicable). .......................................................................................................... 8
Step 7: Install hydraulic reservoir and valve bank. ............................................................................................. 8
Reservoir Assembly (Cable Controls) - PN 87078 ............................................................................................. 9
Reservoir Assembly (Air Controls) - PN 87081 ................................................................................................. 10
Reservoir Subassembly - PN 86117 ................................................................................................................... 11
Valve Bank Parts Drawing .................................................................................................................................... 13
Step 8: Install PTO and pump. ............................................................................................................................. 14
Face Seal/O-Ring Size Chart ............................................................................................................................... 15
Step 9: Route hydraulic hoses. ............................................................................................................................ 15
Hose Kit - PN 81682 ............................................................................................................................................ 16
Power Beyond VDM8 Valve ............................................................................................................................. 17
Step 10: Route Electrical Components .............................................................................................................. 18
Step 11: Install cab and PTO controls. ................................................................................................................ 19
Cable Controls ................................................................................................................................................... 19
Air Controls ......................................................................................................................................................... 20
Step 12: Install Hoist Up Alarm - PN 83115 .......................................................................................................... 21
Step 13: Install mud flaps and fenders. .............................................................................................................. 22
Poly Fender Assembly - PN 6170 ...................................................................................................................... 22
Step 14A: Apply Hooklift Assembly Decals ........................................................................................................ 23
Step 14B: Apply Chassis Decals .......................................................................................................................... 24
Step 15: Fill reservoir and activate hydraulic flow. ............................................................................................ 25
Step 16: Operate hooklift. .................................................................................................................................... 25
Set System Relief Pressure ................................................................................................................................. 26
Chapter 3 - Assembly Drawings .............................................................................................................................. 27
Base Assembly - PN 81684 ................................................................................................................................... 27
Dump Assembly - PN 81460 ................................................................................................................................. 28
Secondary Assembly - PN 81461 ......................................................................................................................... 29
Tilt Assembly 54” Hook Height - PN 79418 .......................................................................................................... 30
Tilt Assembly 61.75” Hook Height - PN 85778 ..................................................................................................... 31
Main Cylinder - PN 19026 ..................................................................................................................................... 32
Tilt Cylinder - PN 23159 ......................................................................................................................................... 33
Optional Tab Alarm Kit - PN 43120 ...................................................................................................................... 34
Optional Tab Alarm (cont.) - PN 43120 .............................................................................................................. 35
Optional Tab Alarm Wire Harness - PN 26291 .................................................................................................... 36
Optional Proximity Switch Wire Harness - PN 26416 .......................................................................................... 37