stellar labs 108-12 Flex, Руководство пользователя

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Stellar
®
108-12 Flex Owner’s Manual | Page iii
Table of Contents
Serial Tag Location .....................................................................................................................................................................................ii
Introduction iv
Hooklift Nomenclature .............................................................................................................................................................................. v
Chapter 1 - Specifications ..............................................................................................................................................................................1
Model 108-12 Flex Specifications ............................................................................................................................................................. 1
Acceptable Subframe Dimensions - Model 108-12 Flex ....................................................................................................................... 2
Flex36 Grease Zerk Locations ................................................................................................................................................................... 2
Chapter 2 - Installation ...................................................................................................................................................................................3
General Installation ................................................................................................................................................................................... 3
Installer Notice ....................................................................................................................................................................................... 3
Torque Data Chart ................................................................................................................................................................................ 4
Installation Note ..................................................................................................................................................................................... 5
Step 1: Set the hooklift onto the truck frame. ........................................................................................................................................ 5
Step 2A (Non-F550/RAM5500): Bolt tie-down castings to mounting plates. ....................................................................................... 6
Step 3A (Non-F550/RAM5500): Drill mounting holes into frame rail. .................................................................................................... 7
Step 4A (Non-F550/RAM5500): Bolt tie-down castings to truck frame. ............................................................................................... 7
Step 2B (F550): Bolt tie-down castings to mounting plates. ................................................................................................................. 9
Step 3B (F550): Drill mounting holes into frame rail. ............................................................................................................................. 10
Step 4B (F550): Bolt tie-down castings to truck frame. ........................................................................................................................ 10
Step 2C (RAM5500): Bolt tie-down castings to mounting plates. ...................................................................................................... 12
Step 3C (RAM5500): Drill mounting holes into frame rail..................................................................................................................... 13
Step 4C (RAM5500): Bolt tie-down castings to truck frame. .............................................................................................................. 13
Step 5: Install bumper. ............................................................................................................................................................................. 15
Step 6: Install tarper tower (If applicable). ........................................................................................................................................... 15
Step 7: Install hydraulic reservoir and valve bank. .............................................................................................................................. 15
Reservoir Assembly (Cable Controls) - PN 87080 ............................................................................................................................. 16
Reservoir Assembly (Air Controls) - PN 87083 .................................................................................................................................... 17
Reservoir Assembly (Electric Controls) - PN 97093 ........................................................................................................................... 18
Reservoir Subassembly - PN 86117 ..................................................................................................................................................... 19
Side Mount Reservoir Subassembly - PN 88147 ................................................................................................................................ 20
Valve Bank Parts Drawing ................................................................................................................................................................... 21
Step 8: Install PTO and pump. ................................................................................................................................................................ 22
Face Seal/O-Ring Size Chart .................................................................................................................................................................. 23
Step 9: Route hydraulic hoses. ............................................................................................................................................................... 23
Hose Kit - PN 72355 .............................................................................................................................................................................. 24
Power Beyond VDM8 Valve ............................................................................................................................................................... 25
Step 10: Route Electrical Components ................................................................................................................................................. 26
Step 11: Install cab and PTO controls. .................................................................................................................................................. 27
Cable Controls ..................................................................................................................................................................................... 27
2 Section 120 in Loader w/Ram Mount - Ford F550 ......................................................................................................................... 28
Ram Mount Adjustment Instructions - Ford F550 .............................................................................................................................. 29
2 Section 120 in Loader w/Ram Mount - RAM 5500 ........................................................................................................................ 30
Ram Mount Adjustment Instructions - RAM 5500 ............................................................................................................................. 31
Air Controls ........................................................................................................................................................................................... 32
Electric Controls ................................................................................................................................................................................... 33
Step 12: Install Hoist Up Light Sensor - PN 83115 ................................................................................................................................... 34
Step 13: Install mud flaps and fenders. ................................................................................................................................................. 35
Poly Fender Assembly - PN 15681 ...................................................................................................................................................... 35
Steel Fender Assembly - PN 89528 ..................................................................................................................................................... 35
Step 14A: Apply Hooklift Assembly Decals ........................................................................................................................................... 36
Step 14B: Apply Chassis Decals ............................................................................................................................................................. 37
Step 15: Fill reservoir and activate hydraulic flow. .............................................................................................................................. 38
Step 16: Operate hooklift. ...................................................................................................................................................................... 38
Pressure vs. Capacity .......................................................................................................................................................................... 38
Set System Relief Pressure ................................................................................................................................................................... 39
Chapter 3 - Assembly Drawings ..................................................................................................................................................................41
Base Assembly - PN 41827 ...................................................................................................................................................................... 41
Dump Assembly - PN 34247 .................................................................................................................................................................... 42
Secondary Assembly - PN 34249 ........................................................................................................................................................... 43
Main Cylinder Assembly - PN 33462 ...................................................................................................................................................... 46
Tilt Cylinder - PN 35169 ............................................................................................................................................................................ 46
Bumper Assembly - PN 81300 ................................................................................................................................................................. 47
Optional Gladhand Assembly - PN 81908 ............................................................................................................................................ 47
Optional Tab Alarm Kit - PN 43120 ......................................................................................................................................................... 48
Optional Tab Alarm Wire Harness - PN 26291 ....................................................................................................................................... 49
Optional Proximity Switch Wire Harness - PN 26416 ............................................................................................................................. 50