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PB-5 / PBE-5 / PBC-5

PB-5 / PBE-5 / PBC-

5 Operator’s Manual

2. SAFETY PRECAUTIONS

1. Before use

, read this Operator’s Manual and complete a training in occupational

safety and health.

2. Use only motors specified in the technical data.

3. Use onl

y in applications specified in this Operator’s Manual.

4. Make sure that the machine has all parts and they are genuine and not damaged.

5. Make sure that the specifications of the air (power) source are the same as those

specified on the rating plate.

6. Supply

the

machine

with

air

motor

only

with

clean

and lubricated air. Make sure

that the air source has an air preparation unit that contains a filter, regulator, and

lubricator.

7. Do not pull the hose (cord). This can cause damage and serious injury.

8. Keep untrained bystanders away from the machine.

9. Before each use, ensure the correct condition of the machine, air (power) source,

supply

hose

(power

cord,

battery),

quick coupling

(plug),

control parts, and tool bits.

10. Before each use, make sure that no part is cracked or loose. Make sure to

maintain correct conditions that can have an effect on the operation of the

machine.

11. Avoid

accidental

starts.

not

put

the machine so that

the

motor will start. Do not

carry the machine with air motor by holding the ON/OFF lever.

12. Keep the machine dry. Do not expose the machine to rain, snow, or frost.

13. Keep the work area well-lit, clean, and free of obstacles.

14. Do not

use near

flammable materials,

explosive

environments.

15. Attach the pipe so that it will not fall or roll.

16. Use only

tool bits specified in this Operator’s Manual.

17. Do not use tool bits that are dull or damaged.

18. Attach the tool bits with two screws. Remove wrenches from the work area

before you connect the machine to the air (power) source.

19. Use

eye and ear protection, protective footwear, and protective clothing. Do not

use loose clothing.

20. Use an electric/battery motor only after you set the rotation direction switch and the

operation mode switch as shown in Fig. 1. Using left rotation or impulse mode (the

switches set to the opposite positions) can damage the machine.

Содержание PB-5

Страница 1: ...tools of innovation 15335 E Fremont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL P PB B 5 5 P PB BE E 5 5 P PB BC C 5 5 PIPE BEVELING MACHINE ...

Страница 2: ... 6 Operating 14 3 7 Troubleshooting the electric motor 16 3 8 Troubleshooting the battery motor 16 3 9 Replacing the spindle disk 17 3 10 Facing and beveling at the same time 18 4 ACCESSORIES 19 4 1 Tool bits for carbon steel 19 4 2 Tool bits for stainless steel 21 4 3 Air motor 22 4 4 Electric motor 22 4 5 Battery motor 22 4 6 Air preparation unit 23 4 7 5 2 Ah battery 23 4 8 Battery charger 23 4...

Страница 3: ...E 5 PBC 5 Pressure 0 6 MPa 87 psi Voltage 1 110 120 V 50 60 Hz 1 220 240 V 50 60 Hz 18 V DC 5 2 Ah Air motor Modec NT10RT0851FCA1F CO Electric motor Metabo SBEV 1100 2 S Metabo BS 18 LTX Impuls Connection CEJN 410 DN 10 4 R 1 2 BSPT fitting for quick coupling Electrical plug Battery connection Air consumption 1400 l min 50 CFM Power 800 W 1100 W Pipe diameter 32 mm ID to 114 mm OD 1 26 4 49 32 mm ...

Страница 4: ...umber 1 2 3 4 5 6 3 sets 4 Coolant container 1 unit 5 Tool container 1 unit 6 13 mm socket wrench 1 unit 7 6 mm hex wrench 1 unit 8 5 mm hex wrench 1 unit 9 4 mm hex wrench with handle 1 unit 10 3 mm hex wrench with ball end 1 unit 11 Air motor Option 12 Electric motor Option 13 Battery motor Option Operator s Manual 1 unit 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Страница 5: ...PB 5 PBE 5 PBC 5 PB 5 PBE 5 PBC 5 Operator s Manual 5 1 4 Dimensions 380 mm 15 232 mm 9 539 mm 21 577 mm 23 433 mm 17 232 mm 9 ...

Страница 6: ...PB 5 PBE 5 PBC 5 PB 5 PBE 5 PBC 5 Operator s Manual 6 434 mm 17 468 mm 18 4 232 mm 9 ...

Страница 7: ...18 mm spindle disk Air motor ON OFF lever Air connection Draw nut Feed indicator ON switch lock ON OFF switch Rotation direction switch must be set as shown Gear switch Speed adjustment dial LED Rotation direction switch must be set as shown ON OFF switch with speed adjustment Gear switch Torque adjustment dial Battery LED activation button LED Operation mode switch must be set as shown ...

Страница 8: ...bits 10 Before each use make sure that no part is cracked or loose Make sure to maintain correct conditions that can have an effect on the operation of the machine 11 Avoid accidental starts Do not put the machine so that the motor will start Do not carry the machine with air motor by holding the ON OFF lever 12 Keep the machine dry Do not expose the machine to rain snow or frost 13 Keep the work ...

Страница 9: ...he air power source or remove the battery 24 Repair only in a service center appointed by the seller 25 If the machine falls is wet or has any damage stop the work and immediately send the machine to the service center for check and repair 26 Do not leave the machine when it operates 27 If you are not going to use the machine remove the tool bits from the sockets Then remove the machine from the w...

Страница 10: ...4 7 76 9 2 55 3 03 3 74 9 87 1 2 95 3 43 4 85 2 97 4 3 35 3 83 5 94 8 107 3 73 4 21 6 Use the 3 mm hex wrench to attach the jaw blocks to the expanding mandrel 1 Fig 2 Then select up to three tool bits suitable to planned use and put them in the sockets Point the blades in the rotation direction 2 Next use the 4 mm hex wrench and two of the screws 3 to attach each tool bit Make sure that the press...

Страница 11: ...el engages with the machine fully Tighten the set screw 4 and check if you can easily rotate the handles in both directions If the screw is too tight loosen it lightly Finally tighten the lock nut 5 Fig 3 Installing the mandrel into the machine If the mandrel becomes loose causing vibrations of the tool bits during machining do the above actions without removing the mandrel from the machine To rem...

Страница 12: ...put the clamping ring 4 onto the machine Attach the correct driver 5 to the motor Put the motor into the machine 6 so that the arbor is in the socket 2 Then use the 6 mm hex wrench to tighten the clamping ring 7 In the electric motor set the rotation direction switch as shown in Fig 1 In the battery motor set the rotation direction switch and the operation mode switch as shown in Fig 1 Fig 4 Insta...

Страница 13: ... Fig 5 to set the tool bits at least 3 mm 0 12 from the pipe end Then use the 13 mm socket wrench to rotate the draw nut 2 to the right to expand the jaw blocks and clamp the machine into the pipe Make sure that the jaw blocks are put further than the surface after machining 3 Fig 5 Clamping the machine into the pipe 2 1 3 3 ...

Страница 14: ...y press the ON OFF lever to start In the electric motor set the gear 1 In the battery motor set the gear 1 and the maximum torque Then press and hold the ON OFF switch To lock the switch in the position ON not available in the battery motor press the ON switch lock before you release the ON OFF switch To adjust the speed use the dial or in the battery motor change the force that you apply on the O...

Страница 15: ...electric motor becomes overloaded the motor shuts off However do not let the motor overload If possible cut hard materials with a low feed rate and speed After the pipe end is machined fully stop rotating the handles and allow several more turns of the spindle to improve the finish of the surface Then use the ON OFF lever switch to turn off the motor and wait until the rotation stops Rotate the ha...

Страница 16: ...specified by the manufacturer of the motor 3 8 Troubleshooting the battery motor If the motor is frequently overloaded for extended periods it will be shut off To stop the beeping signal release the ON OFF switch If you feel that the motor or the battery is warm before use wait until its temperature decreases To decrease the temperature more quickly let the motor operate with no load at the maximu...

Страница 17: ...sen the set screw 1 Fig 7 by at least one turn Then rotate the handles to the left 2 to remove the mandrel 3 Fig 7 Removing the mandrel from the machine Use the 5 mm hex wrench 1 Fig 8 and remove the spindle disk 2 Then install the new disk 3 onto the pin 4 and tighten with the same screws Fig 8 Replacing the spindle disk 1 2 3 4 1 2 3 ...

Страница 18: ... at the same time use short or long beveling tool bit depending on the pipe diameter Fig 9 Fig 9 Positioning the facing tool bit and a short or long beveling tool bit F0 30 facing tool bit Short tool bit Long tool bit Short tool bit Short or long tool bit Long tool bit Long tool bit Short or long tool bit Short tool bit ...

Страница 19: ... B30 30 beveling tool bit NOZ 000033 B30d 30 beveling tool bit NOZ 000036 B375 37 5 beveling tool bit NOZ 000037 B375d 37 5 beveling tool bit NOZ 000040 B45 45 beveling tool bit NOZ 000041 B45d 45 beveling tool bit For diameters over 56 mm if works together with 0 facing tool bit For diameters under 83 mm if works together with 0 facing tool bit ...

Страница 20: ...tool bit NOZ 000053 IC15 40 on the right for diameters over 56 mm 15 internal calibration tool bit NOZ 000087 IB12 60 12 internal beveling tool bit NOZ 000058 J10 R6 10 J beveling tool bit NOZ 000057 J15 R2 15 J beveling tool bit NOZ 000059 J20 R8 20 J beveling tool bit NOZ 000088 J20 R1 20 J beveling tool bit ...

Страница 21: ...OZ 000034 NB30 30 beveling tool bit TiAlN coated NOZ 000035 NB30d 30 beveling tool bit TiAlN coated NOZ 000038 NB375 37 5 beveling tool bit TiAlN coated NOZ 000039 NB375d 37 5 beveling tool bit TiAlN coated For diameters over 56 mm if works together with 0 facing tool bit For diameters under 83 mm if works together with 0 facing tool bit ...

Страница 22: ...r s Manual 22 4 3 Air motor 4 4 Electric motor 4 5 Battery motor Part number ZST 0472 99 00 00 0 Part number SLN 000238 230 V Part number NPD 0472 03 00 00 0 Part number motor and two 5 2 Ah batteries WRT 000021 Part number ZST 0472 22 00 00 0 ...

Страница 23: ...PBE 5 PBC 5 Operator s Manual 23 4 6 Air preparation unit 4 7 5 2 Ah battery 4 8 Battery charger Part number LDW 000008 230 V CEE LDW 000009 120 V USA Part number AKM 000088 Part number filter regulator lubricator ZST 000021 ...

Страница 24: ...alled existing spindle disk Fig 7 Fig 8 Then use the table that follows to select the correct jaw blocks of the set for the inner diameter of the pipe to be machined Use the 3 mm hex wrench to tighten the blocks to the expanding mandrel 1 Fig 2 Use the 4 mm hex wrench to tighten the tool bits in the sockets with the screws 3 Fig 2 Pipe inner diameter with 140 mm spindle disk set Jaw block number m...

Страница 25: ... 5 PBC 5 Operator s Manual 25 4 11 Ratchet wrench Allows performing the feed instead of the handles To remove the feed disk and use the ratchet wrench remove two screws with the 4 mm hex wrench Part number KLC 000045 75 mm 2 95 ...

Страница 26: ...panding mandrel loosen the nut and use the 6 mm hex wrench to loosen the set screw 1 Fig 3 by at least one turn Then rotate the handles to the left to remove the mandrel Next install the new mandrel into the machine 2 3 4 5 Fig 3 4 13 Coolant Part number TRZ 0472 21 00 00 0 Part number OLJ 0505 09 00 00 0 0 5 kg 1 1 lbs OLJ 0505 10 00 00 0 1 kg 2 2 lbs OLJ 0505 11 00 00 0 5 kg 11 lbs ...

Страница 27: ...08 5 MM HEX WRENCH 1 6 KLC 000009 6 MM HEX WRENCH 1 7 KLC 000036 4 MM HEX WRENCH WITH HANDLE 1 8 KLC 000041 13 MM SOCKET WRENCH 1 9 PJM 000003 COOLANT CONTAINER 1 10 KPL 0472 05 01 00 0 BLOCK SET L 7 4 1 11 KPL 0472 05 02 00 0 BLOCK SET L 13 1 12 KPL 0472 05 03 00 0 BLOCK SET L 18 4 1 13 KPL 0472 05 04 00 0 BLOCK SET L 23 5 1 14 KPL 0472 05 05 00 0 BLOCK SET L 28 6 1 15 KPL 0472 05 06 00 0 BLOCK S...

Страница 28: ...ATTERY CHARGER 120V UK 1 24 LDW 000011 BATTERY CHARGER 230V AU 1 25 WRT 000021 CORDLESS ELECTRIC MOTOR 1 26 AKM 000088 5 2Ah BATTERY 2 27 ZST 0472 22 00 00 0 CORDLESS ELECTRIC MOTOR ATTACHMENT SET 1 28 ZBI 0472 22 01 00 0 DRIVER 1 29 OBJ 0472 11 01 00 1 CLAMPING RING 1 30 SRB 000142 HEX SOCKET HEAD CAP SCREW M8x16 2 44 3 2 1 4 22 15 37 9 6 8 35 21 36 13 11 14 28 25 40 43 7 23 5 41 26 12 29 39 10 3...

Страница 29: ...ER MB 7 1 21 WKR 000460 HEX SOCKET SET SCREW WITH FLAT POINT M12x1 25x40 1 22 WKR 000455 SLOTTED PAN HEAD SCREW WITH SMALL HEAD M5x10 6 23 PDK 000046 SPRING WASHER 6 1 4 25 LOZ 000010 NEEDLE BEARING 25x32x20 1 26 LOZ 000066 BALL BEARING 25x52x15 1 27 LOZ 000143 ANGULAR BALL BEARING 35x62x14 1 28 SRB 000126 HEX SOCKET HEAD CAP SCREW M6x45 4 29 SRB 000114 HEX SOCKET HEAD CAP SCREW M6x20 4 30 KRP 047...

Страница 30: ...CH sp z o o ul Elewatorska 23 1 15 620 Białystok Poland We declare with full responsibility that PB 5 PIPE BEVELING MACHINE is manufactured in accordance with the following standard EN ISO 12100 and satisfies regulations of the guideline 2006 42 EC Białystok 7 April 2014 ___________________________ Marek Siergiej CEO ...

Страница 31: ...0 Białystok Poland We declare with full responsibility that PBE 5 PIPE BEVELING MACHINE is manufactured in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 and satisfies regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Białystok 7 April 2014 ___________________________ Marek Siergiej CEO ...

Страница 32: ... Elewatorska 23 1 15 620 Białystok Poland We declare with full responsibility that PBC 5 PIPE BEVELING MACHINE is manufactured in accordance with the following standard EN ISO 12100 and satisfies regulations of the guideline 2006 42 EC Białystok 31 May 2016 ___________________________ Marek Siergiej CEO ...

Страница 33: ...erial and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover tool bits as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Serial number Date of sale Signature of seller 1 09 9 December 2019 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

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