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D1 Operator’s Manual

8. QUALITY CERTIFICATE

Machine control card

D1 Drilling Machine with Electromagnetic Base

Serial number ................................................................................................................

Spindle radial runout ......................................................................................................

Slide to base travel perpendicularity ..............................................................................

Spindle axis to base perpendicularity ............................................................................

Electromagnetic base holding force ...............................................................................

(surface with the thickness of 22 mm and roughness

≤ 1.25)

Electric test

Type of test

Result

Name of tester

Insulation electrical strength test

(1000 V, 50 Hz)

...................................

Date

Continuity test of the protective earth system

…........

...................................

Signature

Quality control ................................................

Adjustments, inspections

Quality control .................................................

Содержание D1 AUTO

Страница 1: ...The tools of innovation 15335 E Freemont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL D D1 1 DRILLING MACHINE WITH ELECTROMAGNETIC BASE ...

Страница 2: ... annular cutter 8 3 2 Installing and removing the cooling system bottle 10 3 3 Control system of the electromagnetic base holding force 11 3 4 Preparing 11 3 5 Drilling 13 3 6 Replacing the motor brushes 14 4 ACCESSORIES 15 4 1 Pressure cooling system 15 4 2 Pipe attachment DMP 251 15 5 WIRING DIAGRAM 16 6 EXPLODED DRAWINGS AND PARTS LIST 17 7 DECLARATION OF CONFORMITY 21 8 QUALITY CERTIFICATE 22 ...

Страница 3: ...ine from falling in case of a power loss 1 2 Technical data Voltage 1 110 120 V 50 60 Hz 1 220 240 V 50 60 Hz Total power 1000 W Motor power 920 W Tool holder 19 mm Weldon 3 4 Maximum drilling diameter 36 mm 1 7 16 Maximum drilling depth 51 mm 2 Electromagnetic base holding force surface with the thickness of 22 mm and roughness Ra 1 25 9 000 N 2000 lbs Electromagnetic base dimensions 80 mm 160 mm...

Страница 4: ... 4 1 3 Equipment included 1 Drilling machine with cooling system bottle and chip guard 1 unit 2 Plastic box 1 unit 3 Handle 3 units 4 Safety strap 1 unit 5 4 mm hex wrench with handle 1 unit Operator s Manual 1 unit 1 2 3 4 5 ...

Страница 5: ...13 314 mm 12 3 8 179 mm 7 1 16 Electromagnetic base MAGNET switch MOTOR start button MOTOR stop button Spindle with arbor Carrying handle Electromagnetic base Chip guard Bottle valve lever Opening for safety strap Feed shaft Cooling system bottle Control panel ...

Страница 6: ...the MAGNET switch is set to O 8 Untrained bystanders must not be present near the machine 9 Before starting ensure the correct condition of the machine power source power cord plug control panel components and cutters 10 Keep the machine dry and never expose it to rain snow or frost 11 Never stay below the machine placed at heights 12 Keep the work area well lit clean and free of obstacles 13 Inst...

Страница 7: ...must be in full contact with the workpiece Before every positioning wipe the workpiece with coarse grained sandpaper 25 Do not touch moving parts or chips Prevent anything from being caught in moving parts 26 After every use remove chips and excess coolant from the machine and tool Do not remove chips with bare hands 27 Cover steel parts with a thin anti corrosion coating to protect the machine fr...

Страница 8: ...motor Wear protective gloves insert the proper pilot pin into the annular cutter 2 and then use a clean and dry cloth to wipe the arbor and cutter Next insert the cutter into the arbor 3 so that the flats 4 are aligned with the set screws 5 and then use the 4 mm hex wrench to tighten both set screws To remove the cutter loosen the screws 5 with the 4 mm hex wrench Fig 1 Installing the annular cutt...

Страница 9: ...pelled from the cutter Also when pressed the pilot pin allows application of coolant to the inside of the cutter Fig 2 Annular cutters work Annular cutters are designed to drill only through holes shown in Fig 3 When drilling incomplete through holes the pilot pin must not be used Fig 3 Types of holes to drill with annular cutters Incomplete through holes Complete through holes Slug core Spring Pi...

Страница 10: ...le Rotate the handles 1 Fig 4 to raise the motor place the cooling system bottle on the machine 2 and then attach the bottle hose to the hose fitting 3 Before removing the bottle detach the hose from the fitting and raise the motor Fig 4 Installing the cooling system bottle 1 2 3 ...

Страница 11: ...ng on thin plates is possible but in such cases the green MOTOR button must be continuously held 3 4 Preparing Before starting clean steel parts including the arbor from anti corrosion coating used to preserve the machine for storage and transport Screw the handles into the feed shaft To allow working in places hard to reach or using the machine by a left handed person the feed shaft can be instal...

Страница 12: ...e When working in the position from Fig 5a fill the cooling system bottle with coolant Do not use only water as the coolant However using emulsions from water and drilling oil is adequate To check the operation of the cooling system slightly loosen the bottle cap use the lever to open the valve and then rotate the handles to the left to initially apply pressure on the pilot pin The coolant should ...

Страница 13: ... powered After the hole is made retract the cutter from the workpiece and press the red MOTOR button to stop the motor Before moving the machine to another drilling spot set the MAGNET switch to O to turn off the electromagnetic base After the work is finished unplug the machine from the power source clean chips and excess coolant from the machine and cutter and then remove the machine from the wo...

Страница 14: ...he power source and unscrew the cover 1 Fig 6 Next unscrew the pressing plate 2 and then remove the brush holder 3 and the brush 4 If the length of the brush is less than 5 mm 3 16 replace both brushes with new ones To install brushes proceed in reverse order After the replacement run the motor without load for 20 minutes Fig 6 Replacing the brushes 1 2 3 4 ...

Страница 15: ...S 4 1 Pressure cooling system Capacity of 2 liters 4 2 Pipe attachment DMP 251 Designed for pipes with diameters of 80 250 mm 3 10 Internal dimensions 95 mm 211 mm 3 3 4 8 5 16 Part number UKL 0440 16 00 00 0 Part number PDS 0110 03 00 01 0 ...

Страница 16: ...D1 D1 Operator s Manual 16 5 WIRING DIAGRAM ...

Страница 17: ...1 D1 Operator s Manual 17 6 EXPLODED DRAWINGS AND PARTS LIST 1 3 2 ITEM PART NUMBER DESCRIPTION Q TY 1 SKR 000010 PLASTIC BOX 1 2 KLC 000036 4 MM HEX WRENCH WITH HANDLE 1 3 PAS 000007 SAFETY STRAP 250 1 ...

Страница 18: ... 55 47 37 46 25 17 54 38 57 2 23 52 9 32 5 10 76 78 60 75 77 62 59 74 65 21 73 71 35 36 72 48 70 53 69 68 66 49 50 56 6 1 29 34 39 33 15 14 24 3 30 10 26 44 40 27 61 41 45 60 51 22 28 43 8 9 16 12 13 7 63 11 64 4 20 58 18 31 42 19 55 47 37 46 25 17 54 38 57 2 23 52 9 32 5 10 76 78 60 75 77 62 59 74 65 21 73 71 35 36 72 48 70 53 69 68 66 49 50 ...

Страница 19: ...3 SPRING WASHER 4 1 1 17 SRB 000118 HEX SOCKET HEAD CAP SCREW M6x30 2 18 SRB 000123 HEX SOCKET HEAD CAP SCREW M6x35 2 19 STR 0257 04 10 00 5 ELECTRONIC CONTROLLER SW 31M C 230V 1 19 STR 0257 04 10 00 4 ELECTRONIC CONTROLLER SW 31M C 120V 1 20 FLT 0257 04 12 00 1 INTERFERENCE ELIMINATOR 1 21 PWD 0440 03 01 00 0 MOTOR CORD ASSY 1 22 PNK 000013 MAGNET SWITCH 1 23 WLC 000007 START STOP SWITCH 230V 1 2...

Страница 20: ...D ASSY 1 60 PDK 000151 NYLON WASHER 8 1x14x3 4 61 SPR 000030 PUSH SPRING 2 62 WKR 000395 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20 2 63 PDK 000176 EXTERNAL TOOTH LOCK WASHER 6 3 1 64 SRB 000113 HEX SOCKET HEAD CAP SCREW M6x20 1 65 USZ 000055 SEAL 1 66 OBD 0272 03 01 01 1 FILED FRAME 1 68 WKL 000001 BEARING INSERT 19x7 5 1 69 STN 000004 STATOR 220V 1 69 STN 000002 STATOR 120V 1 70 OSL 0271 03 0...

Страница 21: ...illing Machine with Electromagnetic Base is manufactured in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 and satisfies safety regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Poland Białystok 11 March 2016 ___________________________ Marek Siergiej CEO ...

Страница 22: ...avel perpendicularity Spindle axis to base perpendicularity Electromagnetic base holding force surface with the thickness of 22 mm and roughness Ra 1 25 Electric test Type of test Result Name of tester Insulation electrical strength test 1000 V 50 Hz Date Continuity test of the protective earth system Ω Signature Quality control Adjustments inspections Quality control ...

Страница 23: ...ship under normal use for a period of 12 months from the date of sale This warranty does not cover cutters as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 03 17 May 2017 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

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