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13

Water System Piping

Piping Installation

Piping, fittings, and valves should be installed according to 
the installation drawing (Figure 12). If the indoor installation 
area is subject to freezing temperatures, the water piping 
must be protected by insulation.
The water supply pressure should not exceed 80 psi. If this 

occurs, a pressure reducing valve with a bypass should be 

installed in the cold water inlet line. This should be placed 

on the supply to the entire house in order to maintain equal 

hot and cold water pressures.

IMPORTANT:

 Heat cannot be applied to the water fittings 

on the heater as they may contain nonmetallic parts. If 
solder connections are used, solder the pipe to the adapter 
before attaching the adapter to the hot and cold water 
fittings.

IMPORTANT:

 Always use a good grade of joint compound 

and be certain that all fittings are drawn up tight.
1.  Install the water piping and fittings as shown in Figure 

13. Connect the cold water supply (3/4” NPT) to the 
fitting marked “C”. Connect the hot water supply (3/4” 
NPT) to the fitting marked “H”.

IMPORTANT:

  Some models may contain energy saving 

heat traps to prevent the circulation of hot water within the 
pipes. Do not remove the inserts within the heat traps.
2.  The installation of unions in both the hot and cold water 

supply lines is recommended for ease of removing the 
water heater for service or replacement.

3.  The manufacturer of this water heater recommends 

installing a mixing valve or an anti-scald device in the 
domestic hot water line as shown in Figure 13. These 
valves reduce the point-of-use temperature of the water 
by mixing cold and hot water and are readily available 
for use. 

4.  If installing the water heater in a closed water system, 

install an expansion tank in the cold water line as 
specified under “Closed System/Thermal Expansion” 
section.

5.  Install a shut-off valve in the cold water inlet line. It 

should be located close to the water heater and be 
easily accessible. Know the location of this valve and 
how to shut off the water to the heater.

6.  A temperature and pressure relief valve must be 

installed in the opening marked “Temperature and  
Pressure (T & P) Relief Valve” on the water heater. 
A discharge line must be added to the opening of 
the T&P Relief Valve. Follow the instructions under 
“Temperature and Pressure Relief Valve” section. 

7.  After piping has been properly connected to the water 

heater, remove the aerator at the nearest hot water 
faucet. Open the hot water faucet and allow the tank to 
completely fill with water. To purge the lines of any ex-
cess air, keep the hot water faucet open for 3 minutes 
after a constant flow of water is obtained. Close the 
faucet and check all connections for leaks.

Figure 13

Typical Mixing

Valve Installation

Follow the mixing

valve manufacturer’s

instructions.

Cold

Water

Inlet

Hot

Water

Outlet

Tempered water

to fixtures

Mixing valve

(Set to 120°F)

Metal

Drain Pan

1 3/4” depth maximum

Floor Drain

Drain line 3/4” 
ID minimum

Discharge Pipe

Do Not Cap or Plug

Temperature and

Pressure Relief Valve

In a closed system use a

thermal expansion tank

Cold Water

Supply to Fixtures

Cold Water

Inlet Valve

Pressure reducing

valve with bypass

Union

Hot Water

Outlet

Massachussetts:

Install a vacuum relief

in cold water line per

section 19 MGL 142.

Figure 12

Water Piping Installation

Main water supply

6” Maximum
Air Gap

1”minimum

Содержание Ultra Low Nox Series

Страница 1: ...losion may result causing property damage personal injury or death INSTALLER AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO THE WATER HEATER OWNER RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFEREN...

Страница 2: ...use this appliance if any part has been under water Immediately call a qualified person Water heaters sub jected to flood conditions or any time the gas controls main burner or pilot have been submerg...

Страница 3: ...tally vented gas fueled heat ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Страница 4: ...uctions thoroughly before attempting the installation or operation of this water heater Do not discard this manual You or future users of this water heater will need it for future reference IMPORTANT...

Страница 5: ...quids in the vicinity of this or any other appliance Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result in serious injury or d...

Страница 6: ...ons The water heater should be located in an area not subject to freezing temperatures Water heaters located in unconditioned spaces i e attics basements etc may require insulation of the water piping...

Страница 7: ...ubbles will show a leak Correct any leak found Gas Pressure IMPORTANT The gas supply pressure must not exceed the maximum supply pressure as stated on the water heater s data plate The minimum supply...

Страница 8: ...ating the water heater next to an outside wall All necessary components are supplied for the standard through the wall installation Optional vertical and horizontal extension kits are available for in...

Страница 9: ...ight for all water heaters is 90 Minimum height for 40 Gallon water heaters 68 and minimum height for 50 Gallon water heaters is 76 Figure 4A Dim B is measured from the center of water heater to the o...

Страница 10: ...e the 3 tube located in the vent cap into the end of the 3 telescoping tube See Figure 7 Drill two holes 180 apart with a 1 8 drill bit and secure with two 8 sheet metal screws Apply sealant to the jo...

Страница 11: ...with the 1 8 drill and fasten with four 8 sheet metal screws provided Apply silicone sealant to the seam Install the 5 inch elbow over the 3 inch elbow and seat it down onto the crimped end of the 5 i...

Страница 12: ...ffit F Clearance to outside corner U S Installation Clearance in accordance with local installation codes and the requirements of the gas supplier G 12 in 30 cm min clearance to inside corner formed b...

Страница 13: ...ure of the water by mixing cold and hot water and are readily available for use 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified...

Страница 14: ...rson include licensed plumbers authorized gas company personnel and authorized service personnel Do not plug valve Do not remove valve Failure to follow these instructions can result in death or explo...

Страница 15: ...installed to allow complete drainage of both the valve and discharge line T P Relief Valve and Pipe Insulation Some Models 1 Locate the temperature and pressure relief valve on the water heater also...

Страница 16: ...tem Otherwise these bubbles will be trapped in the air handler heat exchanger coil reducing the efficiency Do not connect the water heater to any system or components previously used with non potable...

Страница 17: ...rough the Roof Venting Through the roof venting has a 15 foot maximum height for the 50 Gallon direct vent water heater and a maximum of 14 3 1 4 for the 40 Gallon direct vent water heater Vent pipe s...

Страница 18: ...Pilot lights 4 Once the Pilot is lit continue to hold the Control Knob in until the Status Light begins to blink 5 Release Control Knob and set Knob to desired temperature setting Hot is approximatel...

Страница 19: ...age personal injury or loss of life TO TURN OFF GAS TO APPLIANCE 1 Turn the gas control temperature knob counterclockwise to the OFF setting The status light will stop blinking and stay on for a short...

Страница 20: ...t This water heater s temperature control has been designed to accurately regulate the water temperature However under certain operating conditions the water temperature may temporarily exceed the dia...

Страница 21: ...ain threshold 35 minutes 1 minute 5 seconds 2 seconds 1 second instantaneous 45 minutes 5 minutes 25 seconds 5 seconds 2 seconds 1 second U S Government Memorandum C P S C Peter L Armstrong Sept 15 19...

Страница 22: ...approximately 55 F This setting is recommended when the water heater is not in use for a long period of time This effectively turns the controller temperature setting down to a temperature that preven...

Страница 23: ...Temperature Control System If the ECO has functioned the gas control valve thermostat should be replaced by a qualified person Contact your local dealer for service information Anode Rod Water Odor Ea...

Страница 24: ...d pilot burner Check for a soft blue flame Leaking or damaged water and gas piping Presence of flammable or corrosive materials in the installation area Presence of combustible materials near the wate...

Страница 25: ...e thermopile wires from the gas control valve thermostat See Figures 22 23 6 Grasp the manifold tube and push down slightly carefully remove the burner door assembly from the burner compartment NOTE B...

Страница 26: ...pilot nut IMPORTANT Keep the pilot orifice in the pilot when making the connection DO NOT operate the water heater without the pilot orifice installed 8 Push the new pilot assembly connectors through...

Страница 27: ...y WARNING Replace manifold component block if missing or removed Replace door gasket if damaged Failure to follow these instructions can Replace viewport if glass is missing or damaged Tighten all bur...

Страница 28: ...water heater Follow the Lighting Instructions on page 18 If additional information is required contact Residential Technical Assistance Operational Checklist TROUBLESHOOTING CHART 4 No leaks at pilot...

Страница 29: ...erature dial to desired setting 6 Install adequate heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed...

Страница 30: ...re contact a qualified person 8 FLASHES This condition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can oc...

Страница 31: ...E 16 DRAIN VALVE 17 ANODE ROD 18 VIEWPORT 19 DOOR SCREW 20 BURNER DOOR ASSEMBLY NAT GAS 21 MANIFOLD COMPONENT BLOCK 22 OUTER DOOR 23 OPTIONAL VENT GUARD SEE PAGE 12 KIT 6907245 Pictured on next page W...

Страница 32: ...e burner gasket door pilot tube manifold component block with retainer clip temperature sensor and pilot assembly Natural Gas Low Nox Item 20a Pilot assembly kit which contains the pilot electrode and...

Страница 33: ...33 NOTES...

Страница 34: ...34 NOTES...

Страница 35: ...35 NOTES...

Страница 36: ...36 Copyright 2013 All Rights Reserved Printed in the U S A...

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