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7

features and Components

Controls

CONTROL BOX

ON/OFF SWITCH

VARIABLE

FREQUENCY

DRIVE

DIGITAL

THERMOSTAT

I/O MODULE

LOW SPEED

I/O MODULE

HIGH SPEED

IGNITION

CONTROL

BLOWER

PROVER

SWITCH

BLOCKED

INLET SWITCH

BLOCKED

FLUE SWITCH

figure 1.

Variable frequency drive (Vfd)

The VFD controls the speed of the combustion blower. The VFD runs 

the blower at low speed during the ignition trial period and adjusts to 

high speed after ignition.

i/o module (low and high speed)

 - the I/O modules switch the 

VFD from low speed to high speed blower operation.

Blocked inlet switch

  -  the  blocked  inlet  switch  stops  burner 

operation if the blower air intake becomes blocked.

Blocked flue switch

  -  the  blocked  flue  switch  stops  burner 

operation if the exhaust outlet becomes blocked.

Blower prover switch

 - the blower prover switch stops the burner 

ignition sequence if the blower does not operate.

the hydroCannon (self-Cleaning system)

These units include The Hydrocannon (Self-Cleaning System) installed 

in the front water inlet, see Figure 2. The Hydrocannon inlet tube can 

only  be  used  in  the  front  water  inlet  connection.  Do  not  install  the 

Hydrocannon inlet tube in either the top or back inlet water connection. 

The Hydrocannon must be oriented correctly for proper function. There 

is a marked range on the pipe nipple portion of the Hydrocannon, that 

must be aligned with the top of the inlet spud. A label above the jacket 

hole has an arrow that will point to the marked portion of the pipe nipple 

if the orientation is correct. If the arrow does not point within the marked 

range on the pipe nipple, adjust the pipe nipple to correct. A pipe union is 

supplied with the Hydrocannon to reduce the probability of misaligning 

the Hydrocannon accidentally while tightening the connection to the 

inlet water supply line. Improper orientation of the Hydrocannon can 

cause  poor  performance  of  the  heater  and  can  significantly  reduce 

outlet water temperatures during heavy draws.

note: the hydrocannon may have 1, 3 or 7 cross tubes.

figure 2.

high limit switCh

The  digital  thermostat  (Figure  3)  contains  the  high  limit  (energy 

cutout) switch. The high limit switch interrupts burner gas flow should 

the water temperature reach 203°F (95°C).
In the event of high limit switch operation, the water heater cannot be 

restarted unless the water temperature is reduced to approximately 

120°F (49°C). The high limit reset button on the front of the control 

then needs to be depressed.
Continued manual resetting of high limit control, preceded by higher than 

usual water temperature is evidence of high limit switch operation.
Contact your dealer or service agent if continued high limit switch 

operation occurs.

RESET

BUTTON

LED

LIGHTS

FUSE 

140

130

digital thermostat

figure 3.

eleCtroniC ignition Control

each  heater  is  equipped  with  an  ignition  control.  The  solid  state 

ignition  control  (Figure  4),  ignites  the  burner  by  utilizing  a  spark 

igniter. The spark igniter shuts off during the heating cycle and the 

burner flame is sensed through a remote flame sensor.
The  ignition  control  will  try  to  ignite  the  burner  three  times  before 

lockout. The control waits 15 minutes before trying again to ignite the 

burner. This is a continuous cycle.

ignition Control

figure 4.

Blower/Burner assemBly

figure 5.

spark igniter

The ignition control energizes the Spark Igniter to ignite the burner.

intake air screen

The intake air screen is attached to the inlet end of the combustion 

blower. Inspect the intake air screen every six months. The intake air 

screen should be cleaned of any buildup of debris or foreign material.

flame sensor

The control system monitors the flame sensor to confirm that flame is 

present at the burner. If a flame is not verified during the ignition trial 

period (4 seconds) the control system will immediately de-energize 

the 24 VAC Gas Valve as indicated on the Sequence of Operation 

Flow Chart (Figure 24).

Содержание SBL85 275NE

Страница 1: ...ine or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any...

Страница 2: ...ditions 32 Operational Conditions 32 Troubleshooting 33 Water Piping Diagrams 34 Notes 50 Limited Warranty 51 Table Of Contents Safe Installation Use and Service 3 APPROVALS 3 General Safety Informati...

Страница 3: ...ate of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State...

Страница 4: ...ation Contact a qualified installer or service agency for installation and service Excessive gas pressure to gas valve can cause serious injury or death Do not use water heater with any gas other than...

Страница 5: ...ter system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at...

Страница 6: ...ting gas supply and electrical supply are required in addition to electrical testing skills when performing service ANSI Z223 1 2012 Sec 3 3 85 Qualified Agency Any individual firm corporation or comp...

Страница 7: ...cause poor performance of the heater and can significantly reduce outlet water temperatures during heavy draws Note The Hydrocannon may have 1 3 or 7 cross tubes Figure 2 High Limit Switch The digital...

Страница 8: ...Kg 900 lbs 408 Kg Table 2 Recovery Capacities based on 82 efficiency Input BTUH Input KW U S Gal Liters Eff U S Gallons Hr and Liters Hr at TEMPERATURE RISE INDICATED Deg F 36 40 50 54 60 70 72 80 90...

Страница 9: ...maintained from serviceable parts The units are approved for installation with side rear and ceiling clearances as indicated below Table 4 Minimum Clearances to Combustible or non combustible construc...

Страница 10: ...n labels from the manufacturer for placement on the blanket directly over the existing labels DO inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustio...

Страница 11: ...MP WIRING DIAGRAM STORAGE TANK OR BUILDING RECIRCULATION FIELD SUPPLIED TEMPERATURE CONTROL INSTALLED IN THE STORAGE TANK OR CIRCULATING LOOP RETURN LINE CIRC PUMP MOTOR L1 HOT L2 NEUTRAL 120 VAC POWE...

Страница 12: ...pressure and with all gas burning equipment running at maximum rate dynamic pressure The gas supply pressure must be stable within 1 5 W C 0 37 kPa from static to dynamic pressure to provide good perf...

Страница 13: ...ge 20 and Water Piping Diagrams on page 34 Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized temper...

Страница 14: ...not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Systems and Ther...

Страница 15: ...tand instruction manual For safe operation an adequate supply of fresh uncontaminated air for combustion and ventilation must be provided An insufficient supply of air can cause recirculation of combu...

Страница 16: ...Figure 15 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top of the enclosure shall be provided See Figure 14 The water heater shall have clearances of at least 1 i...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 Outdoor Air Through Two Vertical Ducts The illustrations shown in thi...

Страница 18: ...HNICAL DATA VENTING MODEL SBL95 199NE Input 199 000 Btu hr Total Vent Height Feet Vent Connector Size 6 inches 6 8 10 15 20 30 50 100 Input Btuh hr Rise Vent Connector Diameter Inches 199 000 1 Ft 7 7...

Страница 19: ...mon Vent Diameters Inches 2 550 000 10 9 9 8 8 8 7 7 3 825 000 12 12 12 10 9 9 8 8 4 1 100 000 14 14 14 12 12 10 9 9 MODEL SBL85 390NE A Input 390 000 Btu hr Total Vent Height Feet Vent Connector Size...

Страница 20: ...installation of the water piping begins 1 Water Temperature Control and Mixing Valves on page 12 2 Dishwashing Machines on page 13 3 Temperature Pressure Relief Valve on page 13 4 Closed Systems and T...

Страница 21: ...ing heat to this fitting Do not allow pipe dope to contact the plastic tube during installation Tube Inlet Installation Figure 19 TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES...

Страница 22: ...tion AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION The controls of this water heater are polarity sensitive Be certain to properly wire the hot and neut...

Страница 23: ...cordance with recommendations of serving gas suppliers Refer to the latest version of the National Fuel Gas Code To prevent damage care must be taken not to apply too much torque when attaching gas su...

Страница 24: ...from faucets after extended periods of non use 1 Close the Main Gas Shutoff Valve see Figure 21 on page 23 2 Purge all air from the supply gas line up to the water heater s Main Gas Shutoff Valve 3 W...

Страница 25: ...he supply gas regulator as necessary Adjust the supply gas regulator s per the regulator manufacturer s instructions to achieve the required static and dynamic supply gas pressure Multiple Appliance I...

Страница 26: ...TO APPLIANCE and call your technician or gas supplier Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas...

Страница 27: ...Valve Ignition Control maintains spark for up to 4 seconds and monitors Flame Sensor to determine if Burner is lit Does Burner light Ignition Control changes Blower from low speed to high speed after...

Страница 28: ...y thermal expansion in a closed system See Closed Water Systems and Thermal Expansion on page 13 The Temperature Pressure Relief Valve is not intended for the constant relief of thermal expansion Temp...

Страница 29: ...hismanual 11 Turn on the electrical supply to place the water heater back in operation 12 Turn on the gas supply to the water heater at the Main Gas Shutoff Valve 13 Allow the water heater to complete...

Страница 30: ...pening and scrape out any loose deposits of scale or sediment This is an economical way to avoid unnecessary usage of the deliming solution Repeat the opening and closing of the cold water inlet valve...

Страница 31: ...itting into the drain valve opening of heater after applying Teflon tape or paste to threads Tighten firmly by hand and use wrench or adjustable pliers to check for secure connection Do not over tight...

Страница 32: ...be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the thermostat then needs to be depressed See Figure 2 for the location of...

Страница 33: ...blockage and or flue gas exhaust blockage Water temperature too hot Thermostat set too high Set thermostat to a lower setting Rumbling Sediment accumulation on bottom of tank Drain a quantity of water...

Страница 34: ...should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Страница 35: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 36: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 37: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 38: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 42: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 43: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 44: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 45: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 46: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 47: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 48: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 49: ...49 Model Dimension A SBL95 199NE 76 SBL85 275NE A 76 SBL85 390NE A 76...

Страница 50: ...50 Notes...

Страница 51: ...an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The temperature and pressure relief valve installed on the heater is not an accepta...

Страница 52: ...www statewaterheaters com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2012 State Water Heaters All rights reserved...

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