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Temperature-Pressure Relief Valve discharge line, and (2) that the 

water discharge will not cause any property damage, as the water 

may be extremely hot. Use care when operating valve as the valve 

may be hot.
To check the relief valve, lift the lever at the end of valve several times, 

see Figure 21. The valve should seat properly and operate freely.
If after manually operating the valve, it fails to completely reset and 

continues to release water, immediately close the cold water inlet 

to the water heater and drain the water heater, see Draining And 

Flushing on page 25. Replace the Temperature-Pressure Relief Valve 

with  a  properly  rated/sized  new  one,  see Temperature-Pressure 

Relief Valve on page 11 for instructions on replacement.

DISCHARGE PIPE

TEMPERATURE-PRESSURE

RELIEF VALVE

fIGure 21.

If the Temperature-Pressure Relief Valve on the water heater weeps 

or discharges periodically, this may be due to thermal expansion.

note:

 Excessive water pressure is the most common cause of 

Temperature-Pressure  Relief  Valve  leakage.  Excessive  water 

system pressure is most often caused by “thermal expansion” 

in a “closed system.” See Closed Water Systems and Thermal 

Expansion on page 10. The Temperature-Pressure Relief Valve 

is not intended for the constant relief of thermal expansion.
Temperature-Pressure  Relief  Valve  leakage  due  to  pressure 

build  up  in  a  closed  system  that  does  not  have  a  thermal 

expansion  tank  installed  is  not  covered  under  the  limited 

warranty.  Thermal  expansion  tanks  must  be  installed  on  all 

closed water systems.

do not pluG the teMperature-pressure relIef 

valve openInG. thIs can cause propertY daMaGe,  

serIous InjurY or death.

Explosion Hazard

Temperature-Pressure Relief Valve

must comply with ANSI Z21.22-

CSA 4.4 and ASME code.

Properly sized temperature-

pressure relief valve must be

installed in opening provided.
Can result in overheating and

excessive tank pressure.
Can cause serious injury or death.

recoMMended procedure for perIodIc 

reMoval of lIMe deposIts froM tanK tYpe 

coMMercIal water heaters

The amount of calcium carbonate (lime) released from water is 

in direct proportion to water temperature and usage, see chart. 

The higher the water temperature or water usage, the more lime 

deposits are dropped out of the water. This is the lime scale which 

forms in pipes, heaters and on cooking utensils.
Lime accumulation not only reduces the life of the equipment but 

also reduces efficiency of the heater and increases fuel consumption.
The  usage  of  water  softening  equipment  greatly  reduces  the 

hardness of the water. However, this equipment does not always 

INSTALLED IN SUITABLE AREA: To insure sufficient ventilation 

and  combustion  air  supply,  proper  clearances  from  the  water 

heater  must  be  maintained.  See  “Locating  the  New  Water 

Heater” section. Combustible materials such as clothing, cleaning 

materials, or flammable liquids, etc. must not be placed against 

or adjacent to the water heater which can cause a fire.

anode rod InspectIon

Property Damage Hazard

• 

Av

oid water heater damage.

• 

Inspection and replacement of anode rod required.

CAUTION

The anode rod is used to protect the tank from corrosion. Most hot 

water tanks are equipped with an anode rod. The submerged rod 

sacrifices itself to protect the tank. Instead of corroding the tank, 

water ions attack and eat away the anode rod. This does not affect 

water’s taste or color. The rod must be maintained to keep the tank 

in operating condition.
Anode deterioration depends on water conductivity, not necessarily 

water condition. A corroded or pitted anode rod indicates high water 

conductivity and should be checked and/or replaced more often than  

an anode rod that appears to be intact. Replacement of a depleted 

anode rod can extend the life of your water heater. Inspection should 

be conducted by a qualified service agency, and at a minimum should 

be checked annually after the warranty period.
Artificially  softened  water  is  exceedingly  corrosive  because  the 

process substitutes sodium ions for magnesium and calcium ions.
The  use  of  a  water  softener  may  decrease  the  life  of  the  water 

heater tank.

The anode rod should be inspected after a maximum of three years 

and annually thereafter until the condition of the anode rod dictates 

its replacement. 

note: 

Artificially  softened  water  requires  the  anode  rod  to  be 

inspected annually.
The following are typical (but not all) signs of a depleted anode rod:
•  The majority of the rods diameter is less than 3/8”.
•  Significant sections of the support wire (approx. 1/3 or more of 

the anode rod’s length) are visible.

teMperature-pressure relIef valve test

Burn hazard.

Hot water discharge.

Keep clear of Temperature-

Pressure Relief Valve

discharge outlet.

It is recommended that the Temperature-Pressure Relief Valve 

should  be  checked  to  ensure  that  it  is  in  operating  condition 

every 6 months.
When checking the Temperature-Pressure Relief Valve operation, 

make sure that (1) no one is in front of or around the outlet of the 

Содержание SBL 100 76N

Страница 1: ... safety messages could result in death or serious injury This manual must remain with the water heater Low Lead Content WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF...

Страница 2: ... for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other Indoor Spaces 14 Venting 14 Gas Piping 16 Sediment Traps 17 LIGHTING OPERATING INSTRUCTIONS 18 TEMPERATURE REGULATION 19 FOR YOUR INFORMATION 19 Start Up Conditions 19 Operational Conditions 20 PERIODIC M...

Страница 3: ...fornia to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed in the Act DANGER WARNING CAUTION CAUTION DANGER indica...

Страница 4: ...4 general safety INFORMATION ...

Страница 5: ...u don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and all instructions are essential to the proper ope...

Страница 6: ...in US Gallons hr or Liters hr at Indicated Temperature Rise in Fahrenheit or Celsius 75 100 BTU H F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 148 123 105 92 82 74 67 62 57 53 22 KW C 17 22 28 33 39 44 50 56 61 67 72 78 LPH 927 695 557 462 397 347 309 278 252 233 214 198 Recovery ratings based on 81 thermal efficiency Units A B C D E F G H J K L M Inches CM 70 1 2 179 07 66 1 2 168 9 30 ...

Страница 7: ...icing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the structure For this reason it is not advisable to install water heater in an attic or upper floor When such locations cannot be avoided a suitable metal drain pan should be installed under the water heater...

Страница 8: ...esult in improper and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specific changes that may be required in your area Clearances Minimum clearances between the water heater and combustible construction are 0 inch at the sides and rear 4 102 mm at the front an...

Страница 9: ...tain it does not sag thereby obstructing the combustion air flow Hard Water Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect the dishwashers coffee urns water heaters water piping and other equipment See the Maintenance Section in this manual for sediment and lime scale removal procedures Circulation Pumps A circulating pum...

Страница 10: ...anufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the water heater they supply 2 Positive lock up gas pressure regulator s should be installed no closer than 3 feet 1 meter and no farther than 8 feet 2 4 meters of equivalent length from the water heater s...

Страница 11: ...ef of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact a local plumbing service agency to have a thermal expansion tank installed FIGURE 7 NOTE To protect against untimely corrosion of hot and cold water fittings it is strongly recommended that di electric unions or couplings be installed o...

Страница 12: ...rature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions in this manual and replace the Temperat...

Страница 13: ...heater and the risk of fire or explosion may result It can also create a risk of asphyxiation Louvers and Grilles Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepresenceoflouvers grillesorscreensintheopenings The required size of openings for combustion ventilation and dilution air shall be based on the net free area of each opening Where the free area through ...

Страница 14: ...be provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall communicate directly with the outdoors See Figure 11 Each duct opening shall have a minimum free area of 1 square inch per 4 000 Btu hr 550 mm2 per kW of the aggregate input rating of all appliances instal...

Страница 15: ...ter heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the slots provided Insert the legs and secure the draft hood to the water heater s top with the four screws provided as shown in Figure 13 Do not alter the draft hood in any way If you are replacing an existing water heater ...

Страница 16: ... IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 11000 23000 20 120 250 465 950 1460 2750 4360 7700 15800 30 97 200 375 770 1180 2200 3520 6250 12800 40 82 170 320 660 990 1900 3000 5300 10900 50 73 151 285 580 900 1680 2650 4750 9700 60 66 138 260 ...

Страница 17: ...tallation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping The sediment trap must be readily accessible Ins...

Страница 18: ...fter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing temperature At arm s length away turn gas control knob counterclockwise to ON SEE FIGURE C Set thermostat to desired setting Remove the outer door located below the gas contr...

Страница 19: ...or at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 2 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual see Figures 17 and 18 TEMPERATURE REGULATION FOR YOUR INFORMATION appear to be leaking when in fact the water is condensati...

Страница 20: ...elly Water In each water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the resu...

Страница 21: ...eplaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze and small amounts of yellow or orange at the edges After several minutes of operation the burner screen may glow red You should check for sooting Soot is not normal and will impair proper combustion So...

Страница 22: ... life of the equipment but also reduces efficiency of the heater and increases fuel consumption The usage of water softening equipment greatly reduces the hardness of the water However this equipment does not always INSTALLED IN SUITABLE AREA To insure sufficient ventilation and combustion air supply proper clearances from the water heater must be maintained See Locating the New Water Heater secti...

Страница 23: ...Remove lime scale or sediment using care not to damage the glass lining 7 Inspect cleanout plate gasket if new gasket is required replace with part no 9004099215 8 Install cleanout plate Be sure to draw plate up tight by tightening screws securely 9 Replace outer jacket cover plate In some water areas the sediment might not be removed by this method and may result in the water heater making rumbli...

Страница 24: ...ack on the container and slide 3 4 hose over end of male adapter and fasten in place using hose clamp provided Delime using Flo Jug Method 5 Slide the hose clamp over end of hose and slide hose over the male adapter in the water heater drain opening and secure in place using hose clamp 6 Lift container to the Pour Position see Figure 29 being careful to keep the vent in the handle above the liquid...

Страница 25: ...first Then before checking the water heater make sure the gas supply has been turned OFF and never turn the gas ON before the tank is completely full of water Never use this water heater unless it is completely filled with water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater LEAKAGE CHECKPOINTS A ...

Страница 26: ...embly and or thermocouple Defective Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Thermocouple tip is not in contact with pilot flame Insert thermocouple correctly NOTENOUGH HOT WATER Heater not lit or thermostat not on Refer to LIGHTING INSTRUCTIONS ...

Страница 27: ... govern their usage SINGLE FLUE 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS FINISHED FLOOR HO C T OLD COLD EXPANSION...

Страница 28: ...rmostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES CHECK WITH LOCAL CODES A...

Страница 29: ...hermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES CHECK WITH LOCAL COD...

Страница 30: ... set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES CHECK WITH LOCAL CODES AND ORDINAN...

Страница 31: ...ter s and the storage tank s SINGLE FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS FINISHED FLOOR HOT WATER TO FI...

Страница 32: ...TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS FINISHED FLOOR HOT WATER TO FIXTURES HOT WATER RETURN HOT HOT COLD HIGH TEMPERATURE RE...

Страница 33: ...33 NOTES ...

Страница 34: ...34 NOTES ...

Страница 35: ...effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warrantor will provide only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limite...

Страница 36: ...36 500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 365 0024 Parts 800 433 2545 Fax 800 644 9306 www statewaterheaters com Copyright 2012 State Water Heaters All rights reserved ...

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