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TABLE OF CONTENTS

ROUGH-IN-DIMENSIONS ................................................ 2-3
TABLE OF CONTENTS .....................................................

4

FOREWORD .....................................................................

4

GENERAL SAFETY INFORMATION .................................. 4-5

Chemical Vapor Corrosion ..........................................

5

Improper Combustion .................................................

5

Liquid Petroleum Models ............................................

5

Extended Non-Use Periods ........................................

5

Insulation Blankets ...................................................... 5-6
High Altitude Installation ..............................................

6

FEATURES .......................................................................

6

Self-Cleaning Hydro Cannon ......................................

6

High Limit Switch (E.C.O.) ...........................................

6

Electronic Ignition Control ...........................................

7

Automatic Flue Damper Device ..................................

7

Circulating Pump .........................................................

7

Dishwashing Machine Requirement ..........................

7

INSTALLATION INSTRUCTIONS ......................................

7

Uncrating .....................................................................

7

Locating The Heater ....................................................

8

Levelling ......................................................................

8

Clearances ..................................................................

8

Hard Water...................................................................

8

Air Requirements ........................................................ 8-9
Unconfined Space .......................................................

9

Confined Space ...........................................................

9

Vent Reducer ...............................................................

9

Venting ......................................................................... 9-10
Multiple Heater Manifold ..............................................

10

Water Line Connections ..............................................

10

Water (Potable) Heating and Space Heating .............

10

Thermometers (Not Supplied) ....................................

10

Relief Valve ..................................................................

10

Technical Data Venting ................................................ 11-12
Gas Piping ................................................................... 13-14
Gas Pressure Regulator .............................................

14

Heater Wiring ...............................................................

14

INSTALLATION DIAGRAMS ............................................... 15-21
MANIFOLDS .....................................................................

22

MECHANICAL VENTING .................................................

23

Single Unit Installation ................................................

23

Vent Installation ...........................................................

23

Multiple Unit Installation ..............................................

23

OPERATION .....................................................................

24

General .......................................................................

24

Filling ...........................................................................

24

Purging ........................................................................

24

Lighting and Operating Labels ................................... 25-26
Water Temperature Control ........................................

27

Testing Damper Control .............................................

27

Checking Venting ........................................................ 27-28

PREVENTIVE MAINTENANCE ........................................

28

Check The Pilot ...........................................................

28

Pilot Burner .................................................................

28

Main Burner ................................................................. 28-29
Gas Valves ..................................................................

29

Checking The Input .....................................................

29

Venting System ...........................................................

30

Remote Storage Tank Temperature Control ..............

30

Relief Valve ..................................................................

30

Hot Water Odor ...........................................................

30

Anode Rod Inspection ................................................

30

Recommended Procedure For Periodic Removal
of Lime Deposits From Tank Type Commercial
Water Heaters ............................................................. 30-31
Deliming Solvents .......................................................

31

Tank Cleanout Procedures ......................................... 31-32
Troubleshooting Ignition Module System ...................

32

SERVICE .........................................................................

32

Electrical Servicing ......................................................

32

Replacement Parts .....................................................

32

Effikal Flue Damper Troubleshooting Guide .............

33

Operational Checklist .................................................

34

LIMITED WARRANTY ....................................................... Insert

Page

Page

FOREWORD

These designs comply with ANSI Z21.10.3/CSA 4.3 M98 as an
automatic circulating or automatic storage tank type water heater.

Heaters having an input of 305,000 (89 kWh), 365,000 (107
kWh), 399,000 (117 kWh) and 500,000 (147 kWh) Btuh with a
recovery rating of 277.3 gph (1049 Lph) or more also comply
with ANSI Z21.10.3 as an automatic instantaneous type heater.

Detailed installation diagrams are found in this manual.  These
diagrams will serve to provide the installer with a reference for
the materials and methods of piping necessary.  It is highly
essential that all water, gas piping and wiring be installed as
shown on the diagrams.

Particular attention should be given to the installation of
thermometers at the locations indicated on the diagrams as
these are necessary for checking the proper functioning of the
heater.

The heater is designed to operate on natural or propane gases.
HOWEVER, MAKE SURE the gas on which the heater will operate
is the same as that specified on the heater model and rating
plate.

These heaters may be installed on combustible floors.  Refer
to LOCATING THE HEATER and INSTALLATION ON
COMBUSTIBLE FLOORING sections for details.

In addition to these instructions, the equipment shall be installed
in accordance with those installation regulations in force in the
local area where the installation is to be made.  These shall be
carefully followed in all cases.  Authorities having jurisdiction
should be consulted before installations are made.

The installation must conform to these instructions and the local
code authority having jurisdiction.  In the absence of local codes,
the installation must comply with the latest editions of the
National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the National
Electrical Code, NFPA 70, CAN/CSA B149.1-00, and CSA 2 C22.1.
The former is available from the Canadian Standards
Association, 8501 East Pleasant Valley Road, Cleveland, OH
44131, and both documents are available from the National Fire
Protection Association, 1 Batterymarch Park, Quincy, MA 02269.

GENERAL SAFETY

INFORMATION

PRECAUTIONS

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER
WATER.  Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control
system and any gas control which has been under water.

Содержание SBD100399

Страница 1: ...FYOWNERTOKEEPFORFUTUREREFERENCE PrintedinU S A 0203 PARTNO 195121 000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND...

Страница 2: ...0 000 BTR Hr 85 Gal 82 25 4 50 73 50 65 25 25 50 21 1 65 75 8 27 75 1 50 1 50 1 50 1 50 1 50 1 50 745Lbs 857Lbs 147kW Hr 322L 209cm 12cm 187cm 166cm 65cm 53cm 1 167cm 20cm 70cm 1 50 1 50 1 50 1 50 1 5...

Страница 3: ...BD85500 500 000 BTUH 85 Gal 80 1616 1212 970 808 693 606 539 485 441 404 373 346 147 kW Hr 322 L 6118 4588 3671 3059 2622 2294 2039 1835 1668 1529 1412 1311 Tall models Short models TABLE1D HEATERPERF...

Страница 4: ...input of 305 000 89 kWh 365 000 107 kWh 399 000 117 kWh and 500 000 147 kWh Btuh with a recovery rating of 277 3 gph 1049 Lph or more also comply with ANSI Z21 10 3 as an automatic instantaneous type...

Страница 5: ...having a cold or diminishing sense of smell with age For these reasons the use of a propane gas detector is recommended IF YOU EXPERIENCE AN OUT OF GAS SITUATION DO NOT TRY TO RELIGHTAPPLIANCES YOURS...

Страница 6: ...reduction required at high altitudes the output rating of the appliance is reduced and should be compensated for in the sizing of the equipment for application FEATURES SELF CLEANING HYDRO CANNON Thes...

Страница 7: ...I NFPA No 70 For Canada refer to Canadian Code CSA C22 1 Only all bronze circulators should be used with commercial water heaters Although circulators are oiled and operated by the manufacturer some c...

Страница 8: ...the unit is not level insert the bolts which were used in crating into the legs to correct this condition CLEARANCES These heaters are approved for installation on combustible flooring in an alcove wh...

Страница 9: ...lution must be obtained from outdoors The installation instructions for confined spaces in tightly constructed buildings must be followed to ensure adequate air supply CONFINEDSPACE When drawing combu...

Страница 10: ...by means of a circulating pump When a circulating pump is used it is important to note that the flow rate should be slow so that there will be a minimum of turbulence inside the heater If a water hea...

Страница 11: ...197 198 199 200 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8 8 7 7 7 190 000 8 8...

Страница 12: ...10 10 8 8 8 Number of Combined Input Heaters in Thousands of Btuh Manifold Common Vent Diameter 2 610 14 14 12 12 12 10 10 10 3 915 16 16 16 14 14 12 12 12 4 1220 18 18 16 16 16 14 14 12 MODEL 365 40...

Страница 13: ...0 60 66 138 260 530 810 1520 2400 4300 8800 70 61 125 240 490 750 1400 2250 3900 8100 80 57 118 220 460 690 1300 2050 3700 7500 90 53 110 205 430 650 1220 1950 3450 7200 100 50 103 195 400 620 1150 18...

Страница 14: ...e controls The minimum gas supply pressure for input adjustment must FIGURE 10 SINGLE UNIT WIRING DIAGRAM SBD MODELS 120 THROUGH 500A not be less than 4 5 W C 1 12 Kpa for natural gas and 11 0 W C 2 7...

Страница 15: ...f applying heat to this fitting Do not allow pipe dope to contact the plastic tube during installation CODE RESTRICTIONS Use of the top inlet water connection is not permitted on installations in the...

Страница 16: ...LD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Страница 17: ...GLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACHINETA...

Страница 18: ...in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the temper...

Страница 19: ...OTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Страница 20: ...HER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD ANANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES INSERT A CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENT...

Страница 21: ...STER OUTPUT ADD AN ANTI SCALDVALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING A STATE T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATURE CO...

Страница 22: ...SBDMODELS 120 69 75 177cm 69 75 177cm 154 73 00 185cm 73 00 185cm 180 67 50 171cm 70 50 179cm 197 75 00 192cm 81 50 207cm 198 75 00 192cm N A 199 67 50 171cm 70 50 179cm 200 72 00 183cm 72 00 183cm 2...

Страница 23: ...installation manual for complete instructions MULTIPLE UNIT INSTALLATIONS For multiple unit installations contact State Water Heaters Technical Support Center at 1 800 527 1953 TABLE5 MANIFOLDGASPRES...

Страница 24: ...ION PURGE DISCHARGE MUST NOT ENTER CONFINEDAREAS OR SPACES WHERE IGNITION CAN OCCUR THE AREA MUST BE WELL VENTILATED AND ALL SOURCES OF IGNITION MUSTBE INACTIVATED OR REMOVED WARNING THE GAS VALVE MUS...

Страница 25: ...SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND INLET LINES AFTER FULLY OPEN WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTL...

Страница 26: ...L SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND INLET LINESAFTER FULLY OPEN WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACT...

Страница 27: ...e the damper disc manually or motor damage will occur If the water heater does not operate with the Service Switch in either position Refer to the Troubleshooting Sections and Operational Checklist se...

Страница 28: ...n PREVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 15 and the main burner fig 16 for proper operation Refer to the following pilot and main burner sections PILOT...

Страница 29: ...the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating during this interval 3600 X H Btuh...

Страница 30: ...heater and replacement of the factory installed magnesium anodes with aluminum anodes may correct the condition Occasionally water softener companies recommend removal of heater anodes for odor reason...

Страница 31: ...ex head screws securing tank cleanout plate and remove plate 4 Remove lime scale or sediment using care not to damage the glass lining 5 Inspect cleanout plate gasket if new gasket is required replace...

Страница 32: ...ount of UN LIME If the material is vigorously dissolved by the UN LIME it can be reused if not the UN LIME should be replaced TROUBLESHOOTING IGNITION MODULE SYSTEM Before calling your service agent t...

Страница 33: ...breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position VOLTAGE ACROSS 4...

Страница 34: ...slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call serviceman Install draft hood or baffles as one or more flue ba...

Страница 35: ...35...

Страница 36: ...36 500 Lindahl Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www stateind com...

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