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MODELS SBN71120NE THRU SBN85390NE/A

 Series 108

COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER

  INSTALLATION

 •

  OPERATION

 •

  MAINTENANCE 

  LIMITED WARRANTY

PLACE THESE INSTRUCTIONS ADJACENT TO HEATER

AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.

Printed in U.S.A.  0603

  

PART NO.  195714-001

 CAUTION

TEXT PRINTED OR OUTLINED IN RED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY.  PLEASE READ
THOROUGHLY BEFORE INSTALLING  AND USING THIS
APPLIANCE.

Thank you for buying this energy efficient water heater from
State Water Heaters. We appreciate your confidence in our
products.

500 LINDAHL PARKWAY

ASHLAND CITY, TN 37015

www.stateind.com

Содержание SandBlaster SBN 85-366NE

Страница 1: ...ERTOKEEPFORFUTUREREFERENCE Printed in U S A 0603 PART NO 195714 001 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for buying this energy efficient water heater from State Water Heaters We appreciate your confidence in our products 500 LINDAHL PARKWAY ASHLAND CITY TN 37015 www stateind...

Страница 2: ...20 468 416 374 346 340 312 297 288 267 85390NE 114 322 LPH 3934 3540 2832 2622 2360 2023 1967 1770 1573 1416 1311 1287 1180 1124 1089 1011 ROUGH IN DIMENSIONS TABLE1 ROUGH IN DIMENSIONS FRONTVIEW TOP VIEW BACK VIEW F TOP OUTLET 1 1 2 NPT TOP INLET 1 1 2 NPT TABLE 2 RECOVERY CAPACITIES based on 80 efficiency TABLE3 GASANDELECTRICALCHARACTERISTICS Model SBN71120NE SBN81154NE SBN100180NE SBN100199NE ...

Страница 3: ...oks and Training Aids 30 Sequence of Operation Flow Chart 30 Operational Checklist 31 Limited Warranty Insert Page Page FOREWORD These designs comply with ANSI Z21 10 3 as an automatic circulating or automatic storage tank type water heater Heaters having an input of 310 000 366 000 390 000 Btuh with a recovery rating of 277 3 gph or more also comply with ANSI Z21 10 3 as an automatic instantaneou...

Страница 4: ...e of installation and periodically thereafter to ensure a down draft condition does not exist DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATING AIR ADEQUATE AIR FOR COMBUSTION AND VENTILATION MUST BE PROVIDED FOR SAFE OPERATION EXTENDED NON USE PERIODS WARNING HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN USED FOR A LONG PERIOD OF TIME GENERALLY TW...

Страница 5: ...ent for application FEATURES SELF CLEANING HYDRO CANNON These units include a self cleaning hydro cannon installed in the front water inlet See figure 2 The hydro cannon must be oriented correctly for proper function There is a marked range on the pipe nipple portion of the hydro cannon that must be aligned with the top of the inlet spud A label above the jacket hole has an arrow that will point t...

Страница 6: ... Where this is done the circulation should be very gentle so that it does not cause any unnecessary turbulence inside the water heater The circulation should be just enough to provide 1800 F 82 2 C water at the point of take off to the dishwashing machine Adjust flow by means of the plug cock in the circulating line INSTALLATION INSTRUCTIONS REQUIRED ABILITY INSTALLATION OR SERVICE OF THIS WATER H...

Страница 7: ...Kit 6570 7 in an alcove when the minimum clearance from any combustion construction are followed as indicated in figure 6 and Table 4 In all installations the minimum combustible clearances from vent piping shall be 6 152mm Vent piping passing through a combustible wall or ceiling must be a continuous run no joints and retain the 6 152mm clearance unless an approved reducing thimble is used A serv...

Страница 8: ...WITHIN 12 INCHES 30 5cm OF THE ENCLOSURE TOP AND ONE IN OR WITHIN 12 INCHES 30 5cm OF THE ENCLOSURE BOTTOM Each opening shall have a free area of at least one square inch per 1000 Btuh 2 225mm2 kW of the total input of all appliances in the enclosure but not less than 100 square inches 645 square cm If the confined space is within a building of tight construction air for combustion ventilation and...

Страница 9: ...er Inches 154 000 1 Ft 6 6 6 6 6 6 6 6 154 000 2 Ft 6 6 6 6 6 6 6 6 154 000 3 Ft 6 6 6 6 6 6 6 6 Number of Combined Input 154 Heaters in Thousands of Btu hr Manifold and Common Vent Diameter Inches 2 308 000 7 7 6 6 6 6 6 6 3 462 000 8 8 7 7 7 6 6 6 4 616 000 9 9 9 8 8 7 7 6 MODEL 180 199 200 Input 180 000 190 000 and 199 000 Btu hr Total Vent Height Feet Vent Connector Size 6 inches 6 8 10 15 20 ...

Страница 10: ...nput 310 000 Btu hr Total Vent Height Feet Vent Connector Size 6 inches 6 8 10 15 20 30 50 100 Input Btu hr Rise Vent Connector Diameter Inches 310 000 1 Ft 9 8 8 8 7 7 6 6 310 000 2 Ft 8 8 8 7 7 7 6 6 310 000 3 Ft 8 8 8 7 7 7 6 6 Number of Combined Input 310 Heaters in Thousands of Btu hr Manifold Common Vent Diameter 2 620 000 10 10 9 9 8 8 7 7 3 930 000 14 12 12 12 10 9 9 8 4 1 240 000 14 14 14...

Страница 11: ... This is not a warranty failure An expansion tank or a similar device may be required in the inlet supply line between the appliance and the meter or valve to compensate for the thermal expansion of the water SYSTEMCONNECTIONS The system installation must conform to these instructions and to the local code authority having jurisdiction Good practice requires that all heavy piping be supported THER...

Страница 12: ...RATURE CONTROL WARNING ON PAGE 25 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES GENERAL The type size and location of the relief valves must be in accordance with local codes The locations of the relief valves shown in the installation diagrams are typical The heater has a factory installed high temperature...

Страница 13: ...HOULD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATERTEMPERATURE CONTROL WARNING ON PAGE 25 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARYTO OBTAINADEQUATE BOOSTER OUTPUT ADDANANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES HORIZONTAL STORAGE TANK AND FORCED CIRCULATION ...

Страница 14: ...TOGGLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACHINETAKEOFFINTHE SANITIZING LOOP CONTROL SHOULD BE SET AT 185 F 85 C NOTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOPFLOW RATE DOESNOTCAUSEUNNECESSARYTURBULENCEINTHETANK TEMPEREDWATERLOOP IFUSED CONNECTTO ...

Страница 15: ...own in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the temperature and pressure relief valve must be piped to an open drain and should not be subject to freezing conditions DO NOT REDUCE BLOCK OR PLUG THE DISCHARGE OPENING OF THE VALVE CIRCULATING RETURN LI...

Страница 16: ...C NOTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARYTURBULENCEINTHETANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE CONNECTIONS TEMPERED WATER LOOP IF USED CONNECT TO POINT R STORED TEMPERATURE WATER LOOP IF USED CONNECT TO COLD WATER INLET DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTUR...

Страница 17: ...TERS WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 25 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD ANANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES ...

Страница 18: ...OOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING A STATE T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATURE CONTROL IF BUILDING CIRCULATING LOOP IS USED CONNECT TO AN OPENING NEAR THE BOTTOM OF THE TANK CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VAL...

Страница 19: ...T PART NO 78692 THREE UNIT MANIFOLD KIT PART NO 78593 FOUR UNIT MANIFOLD KIT PART NO 78694 MODEL DIMENSION A SBN71120NE 63 SBN81154NE 68 SBN100180NE 72 SBN100199NE 72 SBN100250NE 72 SBN100275NE 72 SBN85310NE 73 SBN85366NE 73 SBN85390NE 73 ...

Страница 20: ...diction AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only type 1050 C thermoplastic or equivalent 2500 C type F must be used for the flame sensor leads and the spark ignition cable must be high voltage 2500 C FIGURE 10 SINGLE UNIT WIRING DIAGRAM SBN 120 THROUGH 400A ...

Страница 21: ... BEFOREATTACHING THE GAS LINE BE SURE THATALL GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED SEDIMENT TRAP OR DRIPLEG MUST BE INCORPORATED IN THE PIPING SEE FIG 11 THE DIRT LEG MUST BE READILYACCESSIBLE AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS SUPPLIERS REFER TO THE LATE...

Страница 22: ... OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF TURN OFF THE MANUALGAS CONTROLVALVE TO THE APPLIANCE CAUTION Before proceeding with the operation of the unit make sure the water heater and system are filled with water and all air is expelled FILLING 1 Close the heater drain valve by turning handle clockwise 2 Open a nearby hot water faucet to permit the air in the system to escape 3 Fully op...

Страница 23: ...nd then shuts off power to the Silicon Nitride Ignitor 11 From the time the Silicon Nitride Ignitor s power is shut off the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor 12 If the Flame Sensor does not detect a strong enough flame the Ignition Control Board shuts off the Gas Valve and allows the Exhaust Inducer to purge the unit for 20 seconds At that time the Ignition Co...

Страница 24: ...any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step 7 Turn gas control knob counterclockwise to ON 8 Turn on all electric power to the appliance FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS WARNING If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn...

Страница 25: ...ced on the lowest setting which produces an acceptable hot water supply This will always give the most energy efficient operation The temperature control has a 4 F fixed differential CHECKING VENTING The following steps shall be followed with each appliance connected to the venting system placed in operation while any other appliances connected to the venting system are not in operation 1 Seal any...

Страница 26: ... valve should be installed in place of the defective one FIGURE14 CHECKING THE INPUT For appliance installation locations with elevations above 2000 feet refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure 1 Attach a pressure gauge or a manometer to the manifold pressure tap on the gas valve and refer to Table 3 for correct manifold pressure 2 Use this formula...

Страница 27: ... APPLIANCE HOT WATER ODOR On occasion hot water may develop a strong odor If this occurs drain the heater completely flush thoroughly and refill If the problem persists chlorination of the heater and replacement of the factory installed magnesium anodes with aluminum anodes may correct the condition Occasionally water softener companies recommend removal of heater anodes for odor reasons CAUTION U...

Страница 28: ... 4800 Then install the long plastic male adapter fitting into the drain valve opening of the water heater Use teflon tape and hand tighten only Do not overtighten Prepare the Up N Down Transfer Kit The next step is the preparation on the Up N Down Transfer Kit if you have not already done so 1 With the 5 gallon Up N Down container in the vertical position unscrew the plastic vent cap in the handle...

Страница 29: ...cing Check that main manual gas shutoff valve is fully open and that gas service has not been interrupted Check that after following the appliance OPERATING INSTRUCTIONS the Top Knob of the appliance gas valve is in ON position Check electrical supply to the appliance for possible blown or tripped fusing or power interruption Is the water temperature in tank below the thermostat dial setting on th...

Страница 30: ...ound in the SEQUENCE OF OPERATION section found on page 23 Switch power on to unit Thermostat calls for heat Ignition Control Board performs diagnostic check on components Ignition Control Board sends power to Exhaust Inducer Exhaust Inducer engages Prover Switch Ignition Control Board provides power to Silcon Nitride Ignitor Silicon Nitride Ignitor warms up for 20 seconds Ignition Control Board o...

Страница 31: ...r metallic sounds Expansion and contraction normal Pounding Air chambers in piping have Drain piping system and refill become waterlogged Heater must be off while this is being done Combustion noises Too much primary air Adjust shutters Overfired heater Incorrect Call serviceman Check and correct as necessary burners or orifice for type of gas used Water leaks Drain valve not closed If drain valve...

Страница 32: ...32 500 Lindahl Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www stateind com ...

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