background image

10

VERTICAL VENT THROUGH ROOF

This unit is approved for venting through the roof with the type
vent terminal that is included with the unit.  A proper flashing or
“BOOT” should be used to seal the pipe where it exits the roof.

The total vent system should not exceed that which is specified
in the table on page 9.

All of the pipe should be secured as per the instructions in the
“INSTALLATION OF VENT SYSTEM” on page 9.

VERTICAL VENT TERMINATION

RESTRICTIONS

1. Minimum of twelve (12) inches above the roof or twelve (12)

inches above the anticipated snow level.  Provide proper
support for all pipe protruding through the roof.

FIGURE 8

2. Four (4) feet from or one (1) foot above any gable, dormer, or

other roof structure with access to interior of building (i.e.-
vent, window etc.).

3. Three (3) feet above any forced air inlet located within ten (10)

feet.

VENT PIPE PREPARATION

1.

INITIAL PREPARATION

A.

Make sure the solvent cement you are planning to use is
designed for the specific application you are attempting.

B.

Know the physical and chemical characteristics and
limitations of the PVC and CPVC piping materials that
you are about to use.

C.

Know the reputation of your manufacturer and their
products.

D.

Know your own qualifications or those of your contractor.
The solvent welding technique of joining PVC and CPVC
pipe is a specialized skill just as any other pipe fitting
technique.

E.

Closely supervise the installation and inspect the finished
job before start-up.

F.

Contact the manufacturer, supplier, or competent
consulting agency if you have any questions about the
application or installation of PVC and CPVC pipe.

G.

Take the time and effort to do a professional job.  Shortcuts
will only cause you problems and delays in start-up.  By
far, the majority of failures in PVC and CPVC systems
are the result of shortcuts and/or improper joining
techniques.

2.

SELECTION OF MATERIALS

Cutting Device - Saw or Pipe Cutter

Deburring Tool, Knife, File, or Beveling Machine (2" and above)

Brush - Pure Bristle

Rag - Cotton (Not Synthetic)

Primer and Cleaner

Solvent Cement - PVC for PVC Components and CPVC for
CPVC Components

Containers - Metal or Glass to hold Primer and Cement.  Select
the type of PVC or CPVC materials to be used on the basis of
their application with respect to chemical resistance, pressure
rating, temperature characteristics, etc.

Insertion Tool - Helpful for larger diameter pipe and fittings
(6" and above).

PRIMER

It is recommended that Tetrahydrofuran (THF) be used to prepare
the surfaces of pipe and fittings for solvent welding. Do not use
water, rags, gasoline or any other substitutes for cleaning PVC
or CPVC  surfaces. A chemical cleaner such as MEK may be
used.

CEMENT

The cement should be a bodied cement of approximately 500 to
1600 centipoise viscosity containing 10-20% (by weight) virgin
PVC material solvated with tetrahydrofuran (THF). Small
quantities of dimethyl formamide (DMF) may be included to act
as a retarding agent to extend curing time.  Select the proper
cement; Schedule 40 cement should be used for Schedule 40
pipe. Never use all-purpose cements, commercial glues and
adhesives or ABS cement to join PVC or CPVC pipe and fittings.

SAFETY PRECAUTION:

 PRIMERS AND CEMENTS ARE

EXTREMELY FLAMMABLE, AND MUST NOT BE STORED OR
USED NEAR HEAT OR OPEN FLAME.  ALSO, USE ONLY IN A
WELL-VENTILATED AREA.

APPLICATORS

Select a suitable pure bristle type paint brush. Use a proper
width brush or roller to apply the primer and cement (see chart
below). Speedy application of cement is important due to its fast
drying characteristics.  IMPORTANT NOTE: A dauber type
applicator should only be used on pipe sizes 2" and below. For
larger diameter pipe, a brush or roller must be used.

Содержание CCVIT PR6 50

Страница 1: ... before installation and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE OWNER S MANUAL GET TO KNOWYOUR WATER HEATER 2 GENERAL SAFETYINFORMATIO...

Страница 2: ...ing parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally GAS MODELS WITH HOT SURFACE IGNITION 2 OR 3 PVC VENT CAPABILITY FIGURE 1 O INLETDIPTUBE P TEMPERATUREAND PRESSURE RELIEF VALVE Q EMBLEM AND RATING PLATE R INSULATION S VENT TERMINAL T DRAIN VALVE U HSI BURNER ASSEMBLY V FLUE W...

Страница 3: ... on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels from State Water Heaters for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow GENERAL SAFETY INFORMATION EXTERNAL DAMAGE Do not operate the water heater until it ha...

Страница 4: ...ty having jurisdiction In the absence of local codes the installation must comply with the current editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 The former is available from the Canadian Standards Association 8501 East Pleasant Valley Road Cleveland OH 44131 and both documents are available from the National Fire Protection Association 1 Batter...

Страница 5: ... space heating applications shall be suitable for use with potable water 2 Toxic chemicals such as those used for boiler treatment shall NEVER be introduced into this system 3 This unit may NEVER be connected to any existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temperatures higher than require...

Страница 6: ...l codes or the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA54 7 3 4e and 7 8a b as follows 1 The exit terminals of a mechanical vent system shall be not less than 7 feet above grade when located adjacent to public walkways Figure 3 2 A venting system shall terminate at least 3 feet above any forced air inlet located within 10 feet Figure 3 3 The venting system shall terminate at ...

Страница 7: ...nstalled caulk not supplied around the pipe on the exterior wall and install the wall flange can be held to the outside wall by placing some of the caulking on the back of the flange SEQUENCEOFINSTALLATION 1 The Power Vent Models come with the blower assembly installed 2 After the unit is set in place make sure the blower assembly is still mounted securely Also make sure there is no damage to the ...

Страница 8: ...power cord until vent system is completely installed The Power Vent operates on 110 120 Vac therefore a grounded outlet must be within reach of the six 6 foot flexible power cord supplied with the unit see fig 1 The power cord supplied may be used only where local codes permit If local codes do not permit the use of a flexible power supply cord a Make sure the unit is unplugged from wall outlet Re...

Страница 9: ...between 140 F and 175 F some installations will have water condense in the vent piping If this occurs then adequate means of draining and disposing of the condensate needs to be made by the installer FIGURE7 The vent pipe may be installed with a slight downward slope to drain condensate away from the blower The pipe may slope 1 4 inch per five feet of pipe but not more than 1 1 2 inches in the tot...

Страница 10: ...far the majority of failures in PVC and CPVC systems are the result of shortcuts and or improper joining techniques 2 SELECTIONOFMATERIALS Cutting Device Saw or Pipe Cutter Deburring Tool Knife File or Beveling Machine 2 and above Brush Pure Bristle Rag Cotton Not Synthetic Primer and Cleaner Solvent Cement PVC for PVC Components and CPVC for CPVC Components Containers Metal or Glass to hold Prime...

Страница 11: ...d fitting sockets and remove all dirt grease or moisture with a clean dry rag If wiping fails to clean the surfaces a chemical cleaner must be used Check for possible damage such as splits or cracks and replace if necessary Depth of entry Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F Measure the fitting depth and mark this distance ...

Страница 12: ... hot water line Make sure that the insulation is against the top cover of the heater Fit T P valve insulation over valve Make sure that the insulation does not interfere with the lever of the T P valve Secure all insulation using tape OPERATION WARNING NEVER OPERATE THE HEATER WITHOUT FIRST BEING CERTAIN IT IS FILLED WITH WATER AND A TEMPERATURE AND PRESSURE RELIEF VALVE IS INSTALLED IN THE RELIEF...

Страница 13: ...OLER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATERANDAIR PURGED FROMALL LINES 1 STOP Read the safety information above on...

Страница 14: ... exceed the thermostat setting by up to 30 F 17ºC If you experience this type of use you should consider using lower temperature settings to reduce scald hazards Valves for reducing the point of use temperature by mixing cold and hot water are available See figure 2 Also available are inexpensive devices that attach to faucets to limit hot water temperatures Contact a licensed plumber or the local...

Страница 15: ...FETY INFORMATION SECTION FIRST USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME THE GAS CARRYING COMPONENTS OFTHISAPPLIANCE SHOULD BE INSPECTED FOR PROPER OPERATION PERIODICALLY BY A QUALIFIED SERVICE TECHNICIAN MAIN BURNER FIG 1 Check main burner every 12 months for proper flame characteristics This is done by removing door s on heater fig 1 The main burn...

Страница 16: ...water inlet valve to the heater Open a nearby hot water faucet and the heater drain valve BE CAREFUL TO GRASP THE DRAIN VALVE HANDLE SO THAT THE HAND IS NOT EXPOSED TO HOT WATER IF DESIRED A HOSE MAY BE CONNECTED TO THE DRAIN VALVETO CARRYTHE WATERAWAY DANGER The water MAY BE HOT The drain valve must be left open during the shutdown period To restart heater refer to the FILLING instructions under ...

Страница 17: ... correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignitor not positioned correctly 3 Low voltage to the water heater 4 Electric polarity to unit is incorrect test and correct Problem in the gas valve driver circuit 1 Turn power to the water heater off for 10 seconds and the back on 2 Replace gas control valve Problem with th...

Страница 18: ... clean burner head B Combustion air path restricted Check dilution air intake exhaust venting and YELLOWFLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions combustion or blockage A Water on the floor under heater See CONDENSATION section CONDENSATION B Water dripping from blower assembly Provide drip TEE...

Страница 19: ...ncluded with the heater Any accident to the water heater or any part thereof including freezing fire floods or lightning any misuse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMENT WATER HEATER OR PART THEREO...

Страница 20: ...20 500 LINDAHL PARKWAY ASHLAND CITY TN 37015 www statewaterheaters com ...

Отзывы: