State Water Heaters 185244-004 Скачать руководство пользователя страница 16

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The unit may be vented horizontally through a wall or vertically through 
the roof.  Pipe runs must be adequately supported along both vertical 
and horizontal runs as follows:

•  For Schedule 40, 2" PVC, ABS, Coex Cellular Core vent pipe: Every 

3 feet (0.9 m).

•  For Schedule 40, 3" PVC, ABS, Coex Cellular Core vent pipe: Every 

3.5 feet (1.1 m).

•  For Schedule 40, 4" PVC, ABS, Coex Cellular Core vent pipe: Every 

4 feet (1.2 m).

•  For Schedule 40, 2" CPVC vent pipe: Every 5 feet (1.5 m). 

•  For Schedule 40, 3" CPVC vent pipe: Every 6 feet (1.8 m).

•  For Schedule 40, 4" CPVC vent pipe: Every 6.5 feet (2.0 m).

It is imperative that the 

fi

 rst hanger (or support) be located on the 

horizontal run immediately adjacent to the 

fi

 rst 90-degree elbow from 

the vertical rise.  Support method used should isolate the vent pipe from 
the 

fl

 oor joists or other structural members to prevent the transmission 

of noise and vibration.  Do not support, pin, or otherwise secure the 
venting system in a way that restricts the normal thermal expansion 
and contraction of the chosen venting material. 

If the water heater is being installed as a replacement for an existing 
power vented heater in pre-existing venting, a through inspection of 
the existing venting system must be performed prior to any installation 
work.  Verify that the correct material as detailed above has been used, 
and that the minimum or maximum vent lengths and terminal location 
as detailed in this manual have been met.  Carefully inspect the entire 
venting system for any signs of cracks or fractures, particularly at 
the joints between elbows and other 

fi

 ttings and the straight runs of 

vent pipe.  Check the system for signs of sagging or other stresses 
in the joints as a result of misalignment of any components in the 
system.  If any of these conditions are found, they must be corrected 
in accordance with the venting instructions in this manual before 
completing the installation and putting the water heater into service.

Except where instructed in this manual, the mixing of 2", 3" and 4" 
vent pipe is NOT ALLOWED.  If 2" pipe is to be used, then a 2" to 3" 
bell reducer is recommended.  Figure 15 shows the recommended 
location for the bell reducer.  If the bell reducer is located at the 
rubber boot on the blower assembly, then a short section of 3" vent 
pipe needs to be installed in the rubber boot for proper connection of 
the 2" to 3" bell reducer.   That length can be of the minimum length 
required for the connection.

If 4" pipe is to be used, then a 3" to 4" bell reducer is recommended.  
Figure 15 shows the recommended location for the bell reducer.  If 
the bell reducer is located at the rubber boot on the blower assembly, 
then a short section of 3" vent pipe needs to be installed in the rubber 
boot for proper connection of the 3" to 4" bell reducer.   That length 
can be of the minimum length required for the connection.

The 40,000, 50,000, 55,000 and 62,500 BTU units are supplied with 
a 2" Schedule 40 PVC 22.5° Vent Terminal.  If you decide to vent with 
3" or 4" pipe, a Schedule 40 DWV 45° Vent Terminal must be used.  
For your convenience, we have included a screen for both 3" and 4" 
Vent Terminals.

The vent piping should be connected to the blower with a rubber 
adapter and secured with hose clamps. The adapter and clamps are 
provided with the heater.
Even the flue gas temperature leaving the blower is between 
140°F (69°C) and 175°F (79°C), some installations will have water 

condensate in the vent piping. If this occurs, then adequate means 
of draining and disposing of the condensate needs to be made by 
the installer.

CONDENSATE

Condensate formation does not occur in all installations of power vented 
water heaters, but should be protected against on installations where it 
can form in the venting system. Condensation in the venting system of 
power vented water heaters is dependent upon installation conditions 
including, but not limited to ambient temperature and humidity of 
installation location, ambient temperature and humidity of venting space, 
vent discharge and slope, and product usage.  In certain conditions, 
installations in unconditioned space or having long horizontal or vertical 
vent runs may accumulate condensate.  In these conditions, the vent 
pipe should be sloped downward away from the blower assembly
1/4" (6.4 mm) per 

fi

 ve feet (1.5 m) of pipe but not more than 1 1/2" (3.8 

cm) in the total vent length. If the vent piping is vented level or sloped 
upwards away from the blower assembly, then adequate means for 
draining and disposing of the condensate needs to be made by the 
installer (if condensate is detected).  If you have condensate, then a 
3/8" drain hose can be connected to the built-in drain port of the rubber 
boot on the blower assembly.  For your convenience, the rubber boot 
is supplied with a removable cap on the built-in drain port.  Prior to 
operating the water heater, make sure the removable cap is installed 
on the drain port (if a drain hose is not needed).

MAXIMUM AND MINIMUM VENT LENGTHS

40,000 BTU Units:

For 2" Venting, the maximum equivalent feet of pipe allowed is 40 
feet (12.2 m).

 This does not include the supplied vent termination for 

the water heater.  For the 2" venting, one 90° elbow is approximately 
equal to 5 feet (1.5 m).  One 45° elbow is approximately equal to 2.5 
feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) of spacing 
be used in between all 45° elbows and all 90°elbows.

For 3" Venting, the maximum equivalent feet of pipe allowed is 
120 feet (36.6 m). 

This does not include the Vent Termination (supplied 

locally) for the water heater.  For the 3" venting, one 90° elbow is 
approximately equal to 5 feet (1.5 m).  One 45° elbow is approximately 
equal to 2.5 feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) 
of spacing be used in between all 45° elbows and all 90°elbows.  

For 4" Venting, the maximum equivalent feet of pipe allowed is 
160 feet (48.8 m). 

This does not include the Vent Termination (supplied 

locally) for the water heater.  For the 4" venting, one 90° elbow is 
approximately equal to 8 feet (2.4 m).  One 45° elbow is approximately 
equal to 4 feet (1.2 m).  It is recommended that at least 2 feet (0.6 m) 
of spacing be used in between all 45° elbows and all 90°elbows.

50,000 BTU Units:

For 2" Venting, the maximum equivalent feet of pipe allowed is 40 
feet (12.2 m).

 This does not include the supplied Vent Termination for 

the water heater.  For the 2" venting, one 90° elbow is approximately 
equal to 5 feet (1.5 m).  One 45° elbow is approximately equal to 2.5 
feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) of spacing 
be used in between all 45° elbows and all 90°elbows.

For 3" Venting, the maximum equivalent feet of pipe allowed is 
120 feet (36.6 m). 

This does not include the Vent Termination (supplied 

locally) for the water heater.  For the 3" venting, one 90° elbow is 
approximately equal to 5 feet (1.5 m).  One 45° elbow is approximately 
equal to 2.5 feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) 
of spacing be used in between all 45° elbows and all 90°elbows.
  

Содержание 185244-004

Страница 1: ...D BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAMA certification applies to all residential gas water heaters with capacities of 20 to 100 gallons with input rating of 7...

Страница 2: ...NT DEFINITIONS Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of fl...

Страница 3: ...3 GENERAL SAFETY ...

Страница 4: ...y rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heat...

Страница 5: ...ntally vented gas fueled heating appli ance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and si...

Страница 6: ...ain Valve X Gas Control Valve Y Drain Pan Z Air Intake Screen Base Pan AA Inner Door B B Outer Door CC HSI Burner Assembly D D Air Intake Screen Blower Assembly E E FV Sensor Bracket Assembly 40K 50K Models Only F F FV Sensor Bracket Assembly 55K 62 5K Models Only NATURAL HOT SURFACE IGNITER MAIN BURNER HOT SURFACE IGNITOR SENSOR PROPANE HOT SURFACE IGNITER MAIN BURNER HOT SURFACE IGNITOR SENSOR C...

Страница 7: ... than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a...

Страница 8: ...ger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater Devices that will turn off the...

Страница 9: ...exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this heater you should follow these instructions For identification of components mentioned below see Figure 1 Failure to follow these instructions can restrict the air flow required fo...

Страница 10: ...oors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 Btu per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 8 3 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of total input rating of all equipment in the encl...

Страница 11: ...e people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest pos...

Страница 12: ...ectly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length ...

Страница 13: ...ter heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating should be reduced at the rate of 4 percent for each 1 000 feet 305 meters above sea level which requires replacement of the burner orifice in accordance with National Fuel Gas CodeANSI Z223 1 NFPA 54 Contact your local gas sup...

Страница 14: ...mbly is still mounted securely and the air intake screen of the blower assembly is installed in the dilution air opening Also make sure the drain port of the rubber boot vent adapter is capped off Lastly make sure there is no damage to the blower 3 Make sure there is no packing material in the discharge of the blower or the intake of the dilution air restrictor see Figure 15 4 Make sure that the p...

Страница 15: ... this water heater to an existing vent or chimney It must be vented separately from all other appliances Nonmetallic vent may be used if it has Heat Deflection Temperature HDT 66 psi or 455 kPa of at least 157 F or 69 C Typical nonmetallic vent materials meeting this requirement are PVC Schedule 40 ASTM D 1785 Coex Cellular Core Schedule 40 ASTM F 441 CPVC Schedule 40 ASTM D 2846 ABS Schedule 40 A...

Страница 16: ...allations will have water condensate in the vent piping If this occurs then adequate means of draining and disposing of the condensate needs to be made by the installer CONDENSATE Condensate formation does not occur in all installations of power vented water heaters but should be protected against on installations where it can form in the venting system Condensation in the venting system of power ...

Страница 17: ... building The manufacturer also recommends that the vent termination should not be installed closer than 18 45 7 cm from an inside corner of an L shaped structure and not be less than 1 foot 0 31 m above grade The vent shall terminate a minimum of 12 30 5 cm above expected snowfall level to prevent blockage of vent termination see Figure 16 4 In cold climates it is recommended that vent terminatio...

Страница 18: ...plied for decorative purposes only and is not a requirement for the vent termination if not needed by the installer VERTICAL VENT THROUGH ROOF This unit is approved for venting through the roof with the type vent terminal that is included with the unit A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed that which is specified s...

Страница 19: ...s 15 2 cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleaning PVC or CPVC surfaces A chemical cleaner such as MEK may be used CEMENT The cement should be a bodied cement of approximately 500 to 1600 centipoise viscosity containing 10 20 by weight vir...

Страница 20: ...the distance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and prepares the PVC or CPVC for the solvent cementing step Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer E Application of solve...

Страница 21: ...21 ...

Страница 22: ...s If a suitable area is not available a cover should be installed over the thermostat to prevent tampering The water temperature setting was factory set at the lowest temperature Pressing the COOLER button decreases temperature and pressing the HOTTER button increases the temperature Setting the water heater temperature at 120 F 49 C Approx mark on temperature setting of the gas control valve will...

Страница 23: ... expansion Contact a local plumbing service agency to have a thermal expansion tank installed STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not necessarily represent harmful or dangerous conditions Condensation causes sizzling and popping within the burner area during heating and cooling periods and should be consider...

Страница 24: ... Viewport on the Inner Door see Figure 1 The main burner should provide complete combustion of gas ignite rapidly give reasonably quiet operation and cause no excessive flame lifting from the burner ports If the proper flame characteristics are not evident see Figure 20 make sure that the flow of combustion and ventilation air is not blocked on the Air Intake Screen at the base of the water heater...

Страница 25: ...ails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion You may have a check valve installed in the water line or a...

Страница 26: ...the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps tak...

Страница 27: ...models only 26B FV Sensor Bracket 55K 62 5K models only 27 Nipple with Heat Trap 28 Secondary Anode with Heat Trap Not Shown Optional Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact the company it was purchased from or direct from the manufacturer listed on the rating plate on the water heater Be sure to provide all pertinent facts ...

Страница 28: ...LINES TROUBLESHOOTING GUIDELINES TROUBLE SHOOTING Please check guidelines below For your safety water heater service should be performed only by a qualified service technician Read the GENERAL SAFETY INFORMATION section first ...

Страница 29: ...29 ...

Страница 30: ...d be utilized by a qualified service agent When calling for service notify the service agent that this is a Flammable Vapor Ignition Resistant Product TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES Figure 1 and 15 Page 9 ...

Страница 31: ...m or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMENT WATER HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE FOR ALL OTHER COSTS Such costs may include but are not limited to a Labor charges for service removal or reinstallation of the water heater or part thereof b Shipping a...

Страница 32: ...32 500 Tennessee Waltz Parkway Ashland City TN 37015 www statewaterheaters com ...

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