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8

FACTS TO CONSIDER ABOUT THE LOCATION

Carefully choose an indoor location for the new water heater, because
the placement is a very important consideration for the safety of the
occupants in the building and for the most economical use of the
appliance.

Whether replacing an old water heater or putting the water heater in a
new location, the following critical points must be observed:

1. Select a location indoors as close as practical or centralized to the

water piping system as possible. The water heater should be
located in  an area not subject to freezing temperatures.

2. Selected location must provide adequate clearances (4”) for servicing

parts such as the thermostats, drain valve and relief valve. Adequate
clearance for servicing this appliance should be considered before
installation, such as changing the anodes, etc.

Installation of the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow will not cause

LOCATING THE NEW WATER HEATER

damage to the structure.  For this reason, it is not advisable to install the
water heater in an attic or upper floor.  When such locations cannot be
avoided, a suitable drain pan should be installed under the water heater.
Drain pans are available from your local plumbing contractor.  Such a
drain pan must have a minimum length and width of at least 2 inches
(51 mm) greater that the water heater dimensions and must be piped to
an adequate drain.

Also, the water heater must be located and/or protected so it is not
subject to physical damage by a moving vehicle.

INSULATION BLANKETS

Insulation blankets are available to the general public for external use
on electric water heaters but are not necessary with this product.  The
purpose of an insulation blanket is to reduce the standby heat loss
encountered with storage tank heaters.  Your water heater meets or
exceeds the National Appliance Energy Conversation Act standards
with respect to insulation and standby loss requirements, making an
insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater, you
should follow these instructions below. Failure to follow these
instructions can result in fire, serious personal injury, or death.

• Do not cover the temperature and pressure relief (T & P) valve with

an insulation blanket.

• Do not cover the instruction manual.  Keep it on the side of the

water heater or nearby for future reference.

• Do obtain new warning and instruction labels for placement on the

blanket directly over the existing labels.

INSTALLING THE NEW WATER HEATER

WATER PIPING

HOTTER  WATER  CAN  SCALD:
Water heaters are intended to produce hot water.  Water heated to a
temperature which will satisfy space heating, clothes washing, dish
washing, cleaning and other sanitizing needs can scald and permanently
injure you upon contact.  Some people are more likely to be permanently
injured by hot water than others.  These include the elderly, children,
the infirm, or physically/mentally handicapped.  If anyone using hot
water in your home fits into one of these groups or if there is a local
code or state law requiring a certain temperature water at the hot
water tap, then you must take special precautions.  In addition to using
the lowest possible temperature setting that satisfies your hot water
needs, a means such as a *mixing valve, shall be used at the hot water

taps used by these people or at the water heater.  Valves for reducing
point of use temperature by mixing cold and hot water are also available.

Consult a Qualified Installer or Service Agency.  Follow  manufacturer’s
instructions for installation of the valves.  Before changing the factory
setting on the thermostat, read the “Temperature Regulation” section in
this manual.

This water heater shall not be connected to any heating systems or
component(s) used with a non-potable water heating appliance.

Toxic chemicals, such as those used for boiler treatment shall not be
introduced into this system.

Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves, check
valves, back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass, and no
other measures are taken, the devices cause the water system to be
closed.  As water is heated, it expands (thermal expansion) and closed
systems do not allow for the expansion of heated water.

Содержание 184671-000

Страница 1: ...CTEDTOTHELOCALDEALERFROMWHOMTHEWATERHEATERWAS PURCHASED IFYOUAREUNSUCCESSFUL PLEASEWRITETOTHECOMPANYLISTEDONTHERATINGPLATEONTHEWATERHEATER GAMA certification applies to all residential electric water heaters with capacities of 20 to 120 gallons Input rating of 12 Kw or less LISTED Instruction Manual RESIDENTIAL ELECTRIC WATER HEATERS FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING ...

Страница 2: ...al Code and applicable local electrical and plumbing codes and tools necessary to confirm proper installation and operation of the water heater as they relate to the installation of electric water heaters The qualified installer must have a thorough understanding of the water heater Instruction Manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the ...

Страница 3: ...3 GENERAL SAFETY ...

Страница 4: ...nstallation must conform with these instructions and the local code authority having jurisdiction and the requirements of the power company In the absence of code requirements follow NFPA 70 latest edition The National Electric Code which may be ordered from National Fire Protection Association 1 Batterymarch Park Quincy MA02269 3 If after reading this manual you have any questions or do not under...

Страница 5: ...cted Models 10 WIRING DIAGRAMS 11 WIRING 12 TEMPERATURE REGULATION 13 Temperature Adjustment 13 FOR YOUR INFORMATION 14 Thermal Expansion 14 Strange Sounds 14 Operational Conditions 14 Smelly Water 14 Air in Hot Water Faucets 14 High Water Temperature Shut Off System 14 PERIODIC MAINTENANCE 15 Anode Rod Inspection 15 Temperature Pressure Relief Valve Operation 15 Draining 15 Thermostat Removal Rep...

Страница 6: ... RELIEF IN COLD WATER INLET LINE AS REQUIRED BY LOCAL CODES INSTALL SUITABLE DRAIN PANS UNDER HEATERS TO PREVENT DAMAGE DUE TO LEAKAGE REFER TO WATER HEATER LOCATION ON PAGE 8 INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATERSYSTEM LOWBOYS ...

Страница 7: ...apped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve shall be used at the hot water taps used by these people o...

Страница 8: ...w Failure to follow these instructions can result in fire serious personal injury or death Do not cover the temperature and pressure relief T P valve with an insulation blanket Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels INSTALLI...

Страница 9: ...atory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves andAutomatic Gas Shut off Devices for Hot Water Supply Systems ANSI Z21 22 CSA4 4 and the code requirements ofASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as indi...

Страница 10: ...WATER HEATER Never use this water heater unless it is completely full of water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON electrical supply to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of...

Страница 11: ...11 WIRING DIAGRAMS TURN OFF THE HEATER ELECTRICAL SUPPLY BEFORE SERVICING ANY ELECTRICAL COMPONENTS FIGURE 6 ...

Страница 12: ...the electric power when working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker 3 If metal conduit is used for the grounding conductor A The grounding electrode cond...

Страница 13: ...more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible tempera...

Страница 14: ...An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local water heater supplier or service agency for further information concerning anAnode...

Страница 15: ...e drain valve 7 Follow the instructions in the Filling the Water Heater section THERMOSTAT REMOVAL REPLACEMENT ANODE ROD INSPECTION The anode rod is used to protect the tank from corrosion Most hot water tanks are equipped with an anode rod The submerged rod sacrifices itself to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not affect the wat...

Страница 16: ...es to the new thermostat NOTE Some of the terminals may require straight in wiring through an eye opening If wires are now looped recut and strip wire 3 8 to a straight length and insert 9 Put plastic terminal cover back in place 10 Replace the insulation block and pad to cover the thermostat 11 Replace outer door then turn the electric power on ELEMENT CLEANING REPLACEMENT NOTE These instructions...

Страница 17: ...e terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 17 7 Disconnect the two wires on the element and unscrew the old element from the tank FIGURE 18 8 Clean the area around the element opening Remove any sediment from or around the element opening and inside the tank 9 If you are cleaning the element you have removed do so by scraping or soaking in...

Страница 18: ...e thermostat remains firmly against the surface of the tank FIGURE 20 16 Replace terminal cover on thermostat making sure the locking tabs on the terminal cover are in place 17 Replace the insulation block and pad so that it covers the thermostat and element see Figure 21 18 Replace outer door 19 Turn ON electric power to water heater FIGURE 21 DRAIN VALVE WASHER REPLACEMENT See Figure 22 1 Follow...

Страница 19: ... may be condensation due to the panel or insulation not being in place F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is ...

Страница 20: ...ppliances near water heater Install thermal expansion tank DO NOT plug T P valve Check relief valve for proper operation DO NOT plug T P valve Drain and flush heater thoroughly then refill Chlorinate water supply Turn disconnect switch on or contact electrician Refer to temperature regulation Reduce hot water use Allow more time for heat to reheat Have plumber check and repair leaks Contact dealer...

Страница 21: ...0 T P Insulation Instruction Manual If Applicable Not Illustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact the company it was purchased from or the manufacturer listed on the rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will...

Страница 22: ...iling prices and you will be billed accordingly The model number of your Water Heater will be found on the rating plate located above or adjacent to outer door Key No Part Description 1 Temperature Pressure Relief Valve 2 Outlet Nipple Assembly 3 Inlet Nipple 4 Junction Box Cover 5 Upper and Lower Element 6 Element Gasket 7 Thermostat Bracket ea 8 Lower Thermostat 9 Terminal Cover 10 Lower Thermos...

Страница 23: ...his water heater should a need ever exist for repair parts or service simply contact the company it was purchased from or the manufacturer listed on the rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly The model number of your Wa...

Страница 24: ...talled for indoor operation only used at temperatures not exceeding the maximum calibrated setting of its thermostat used at water pressure not exceeding the working pressure shown on the heater filled with potable water free to circulate at all times and with the tank free of damaging water sediment or scale deposits used in a non corrosive and non contaminated atmosphere used with factory approv...

Страница 25: ...re to call or contact State Water Heaters 500 Lindahl Parkway Ashland City TN 37015 phone 1 800 821 2017 The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subject to in warranty validation by warrantor PROOF OF PURCHASE AND PROOF OF INSTALLATION DATE ARE REQUIRED TO S...

Страница 26: ...__________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ _____________________________________...

Страница 27: ...27 ...

Страница 28: ...28 500 Lindahl Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www statewaterheaters com ...

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