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Brake System Maintenance 

Adjust the gap between the brake drum and brake shoes. 

Dial up the adjusting ratchet wheel of the brake drum until 
the wheel cannot turn freely, then dial down the ratchet 
wheel 7 - 8 teeth. 

  

 

 

Steering System Maintenance

 

Check if there is any damage to the dust cover of the tie-rod. A broken dust cover will let water in 
and damage the tie-rod, and the steering system will not be flexible. Replace a new one immediately 
once a worn one is found. Make sure the front wheel toe-in is between 3 - 5 mm (1/8 – 3/16”). If it 
exceeds this value, adjust the tie-rod screw stem. 

 

Motor Maintenance

 

The drive motor is an AC motor. Keep the motor surface clean at all times. Clean the surface with a 
dry cloth. Avoid any water contact inside motor. 

 

Lubrication Maintenance

 

Check the brakes once a month. Fill it full if brake fluid is low in master cylinder. The front hub, 

front wheel bearing, brake system, and steering system should be filled 

once every year

 with #3 

general lithium based lubricant. 

The gear oil should be changed once a year. User can choose gear oil according to  the  climate.

 

(

Summer: GL-4 90, Winter: GL-80W/90)

 

Replace the grease for the rear axle once a year, using recommended oil type GL-5 90 and GL-5 
80W/90. Fill the level to 1.2 liters (40 oz). When changing, first twist down the oil plug to discharge 
the gear oil. Clean the oil plug and replace it, then inject the new gear oil. 

Содержание Roadster-2+2

Страница 1: ...Owner s Manual and Service Guide Roadster 2 2 Roadster 4 2 Roadster 6 2 August 2014...

Страница 2: ...on procedure 7 Safety 7 Driving on hilly terrain 7 Parking safety tips 8 Before initial use 8 Maintenance Battery maintenance 9 Charging the battery group 11 Brake system maintenance 12 Steering syste...

Страница 3: ...nsions in 140 x 53 x 46 156 x 53 x 50 187 x 56 x 50 Weight including battery lbs 1205 1580 1300 Ground Clearance in 5 9 5 9 5 9 Turing Radius ft 14 17 19 Wheelbase in 67 95 125 Climbing capacity 25 25...

Страница 4: ...horn and light switch 13 Cup holders Dashboard 1 Speed gauge mounting point 2 Speedometer 3 Lights on indicator 4 Left turn signal indicator 5 Power display 6 Right turn signal indicator 7 Brake light...

Страница 5: ...D is pressed down and backward when REV is pressed down When the switch is centered vehicle is in the neutral position WARNING Do not shift between forward and reverse when vehicle is running or damag...

Страница 6: ...t put the Forward Reverse switch in the neutral Before moving forward or reverse the parking brake should be released to prevent serious damage to the brake system and related parts Charging Charger S...

Страница 7: ...ds and meet the road regulations Carefully review the laws for golf car and low speed vehicle use in the city and state you are operating the vehicle in Driver Information It is recommended that only...

Страница 8: ...he drive train and components Do not start stop or turn at high speeds Do not pass other vehicles traveling in the same direction at intersections blind spots or at other dangerous locations Follow al...

Страница 9: ...you understand how to operate the vehicle its equipment and how to use it safely Maintaining good performance depends to a large extent on the proper operation of the vehicle New Vehicle Inspection Be...

Страница 10: ...current high capacity and a long lifetime To keep the vehicle in good performance it is very important to maintain it in the correct procedure The connectors on the batteries are the output connectors...

Страница 11: ...s immediately when approaching the end of the battery s life The capacity of a battery at the end of its life will decrease quickly and won t meet the standard range miles on full charge Consult with...

Страница 12: ...battery post hardware to 50 70 in lbs 6 8 Nm torque Protect the battery terminals and battery wires with a commercially available protective coating Battery Connections Charging the Battery group In...

Страница 13: ...enance The drive motor is an AC motor Keep the motor surface clean at all times Clean the surface with a dry cloth Avoid any water contact inside motor Lubrication Maintenance Check the brakes once a...

Страница 14: ...rack s spindle Check tightness of steering rack and bracket Inspect and adjust front wheel s toe in Checking tightness of front absorber and helix spring Check height of electrolyte Check density of e...

Страница 15: ...tery Direction switch is damaged Replace part Accelerator is damaged Replace part Direction contactor is damaged Replace part Wiring is loose Repair or replace parts Vehicle moves slowly and or stops...

Страница 16: ...of lubrication Add lubrication The direction shaft pin or joints are damaged Replace parts Turning excessively Tie rod is damaged Replace part Steering rack has not been adjusted well or abased Adjus...

Страница 17: ...nclude all causes that result in these listed issues After Sale Service Star EV has authorized local dealers that will provide the friendly service and technical support for end users Be sure to visit...

Страница 18: ...g nuts tightened Is the batteries water level normal Any batteries or controller motor wirings loose Is the controller system normal Is the fixed screw for the steering system normal Are the wiring co...

Страница 19: ...18...

Страница 20: ...19...

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