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-2- 

Slide the heads of two mounting

    bolts into each bolt access hole
           along each of the two
                  mounting slots.

 

 
 
 
 
 

Model 9116VLED 

Starbeam Minibar 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

PERMANENT MOUNT INSTALLATION INSTRUCTIONS  

 

1. 

IMPORTANT: 

Please read all of the following instructions before installing your new 

warning light. 

 

2. 

CAUTION:  

All of our DC powered warning lights are polarity sensitive.  These lights are 

polarity protected 

only if the appropriate fuse 

is used.  All wires connected to the positive 

terminal of the battery should be fused at the battery for their rated load.  

Testing the light 

before this fuse is properly installed will void the warranty on the light. 

 
 

3.  Using the gasket as a template, mark the 

four bolt holes on the mounting surface 
(and the center wire hole, if you will be 
needing one).  Take care to ensure that 
the gasket does not move while you are 
marking each of the holes. 

 
 

4.  Remove the gasket and check the underside of the marked locations to ensure that you do 

not damage any wires or other components.  Drill a 9/32" hole in the four marked spots for 
the mounting bolts. 

 

CAUTION: Take care not to drill through the headliner below.

 

 

5.  Locate the two mounting 

bolt access holes.  Insert 
the head of  
one of the mounting bolts into  
one of the access holes and slide  
it along the length of the base.  Place  
the head of a second bolt in the same  
access hole and slide the bolt to the other end  
of the base.  Repeat the above for the other mounting bolt access hole with the remaining 
two bolts so that you have one bolt in each corner of the minibars base. 

 

6.  Turn your minibar upside down and route your wires through the center hole in the gasket.  

WITHOUT REMOVING THE ADHESIVE BACKING from your mounting gasket, place the gasket 
over the four bolts, aligning the center hole in the gasket with the wires and strain relief in 
the center of the bar.  Slide the bolts along the slots so that they protrude through the 
mounting holes in the gasket. 

 

7.  Once the bolts have been adjusted so that 

they are in the proper locations to fit through 
the four mounting holes in the gasket, 
carefully remove the gasket from the bar, 
ensuring that the bolts do not move. 

 

8. 

Remove the adhesive backing on the 
gasket and carefully stick the gasket 
onto the base

, over the bolts, with the 

wires routed through the center hole.   

 

9.  If you will be routing your wires through 

the mounting surface (recommended), drill 
a 3/8" hole in the center marked location. 

 

10. Place the light on the surface of the vehicle, 

routing the wires through the hole.  Install 
your light with the four bolts going through 
your mounting holes.  Place a washer and 
nut on each of the bolts and tighten until 
snug.   

Please Note: 

 These instructions are provided as a general guideline only.  Specific 

mounting, wiring, and/or weather-sealing may be necessary and are the sole 
responsibility of the installer.  Star Headlight & Lantern Co., Inc. assumes no 
responsibility for the integrity of the installation for this or any of its products. 

NOTICE 

Due to continuous product improvements, we must reserve the right to change any 
specifications and information, contained in this manual at any time without notice.  
Star Headlight & Lantern Co., Inc. makes no warranty of any kind with regard to this 
manual, including, but not limited to, the implied warranties of merchantability and 
fit ness for a particular purpose.  Star Headlight & Lantern Co., Inc. shall not be liable for 
errors contained herein or for incidental or consequential damages in connection with the 
furnishing, performance, or use of this manual. 

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