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10 ► PD45 

User Manual

PRE-OPERATION PROCEDURES

CHECK THE POWER SOURCE

1. 

Using a calibrated flowmeter and pressure gauge, 

check that the hydraulic power source develops a 

flow of 7–9 GPM/26–34 LPM at 2000 psi/140 bar.

2. 

Make certain the hydraulic power source is equipped 

with a relief valve set to open at 2100–2250 psi/140 

bar.

INSTALLING ADAPTERS

1.  The post hammer is designed to drive No. 1 through 

No. 4 sign post, 2-1/2 inch square and up to 2-5/8 

inch diameter round post without requiring adapters. 

If you are driving one of these types of post, orient 

the post into the tightest fit in the post driver foot.

2. 

If  you  are  driving  smaller  square  or  round  post, 

insert the adapter to the post driver foot using two 

½-hex head capscrews.

CONNECTING HOSES

1. 

Wipe all hose couplers with a clean, lint-free cloth 

before making connections.

2. 

Connect the hoses from the hydraulic power source 

to the tool fittings or quick disconnects. It is a good 

practice to connect return hoses first and disconnect 

them last to minimize or avoid trapped pressure 

within the tool.

3.  If  hose  couplers  are  used,  observe  the  arrow  on 

the coupler to ensure that the flow is in the proper 

direction. The female coupler on the tool hose is the 

inlet (pressure) coupler.

4. 

Move  the  hydraulic  power  source  On/Off  control 

valve to the 

ON

 position to operate the tool.

Note: If uncoupled hoses are left in the sun, pressure 

increase inside the hoses may make them difficult 

to connect. When possible, connect the free ends of 

the operating hoses together.

TOOL OPERATION

1.  Observe all safety precautions.
2. 

Install the appropriate adapter as required.

3.  Place the post driver foot firmly on the surface to be 

driven.

4. 

Press the lever assembly on handle to start the post 

driver.

Note:  On  Remote  ON/OFF  Valve  Models  Place  the 

post driver on/off control valve in The ON position 

to start the post driver.
Note: Adequate down pressure is very important.

5. 

When the post is fully set in the ground, release the 

lever assembly on handle.

COLD WEATHER OPERATION

If the post hammer is to be used during cold weather, 

preheat  the  hydraulic  fluid  at  low  engine  speed. 

When  using  the  normally  recommended  fluid,  fluid 

temperature  should  be  at  or  above  50°F/10°C  (400 

ssu/82 centistrokes) before use.
Damage to the hydraulic system or post driver can result 

from use with fluid that is too viscous or thick.

OPERATION

Содержание PD45

Страница 1: ... 2014 STANLEY Black Decker Inc New Britain CT 06053 U S A 59010 2 2018 Ver 12 USER MANUAL Safety Operation and Maintenance PD45 HYDRAULIC POST DRIVER ...

Страница 2: ......

Страница 3: ... submitted to validate the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest certified dealer call STANLEY Infrastructure at 503 659 5660 and ask for a Customer Service Representative SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HOSE...

Страница 4: ... messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potential...

Страница 5: ...ies present an electrocution hazard Underground gas utilities present an explosion hazard Other underground utilities may present other hazards Do not wear loose fitting clothing when operating the tool Loose fitting clothing can become entangled with the tool and cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Be sure all hose connections are tigh...

Страница 6: ...RESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVE...

Страница 7: ...OTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURI...

Страница 8: ...0 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute GPM liters per minute LP...

Страница 9: ...e operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM Hydraulic fluid petroleum based premium grade anti wear non conductive Viscosity at minimum and maximum operating temps 100 400 ssu 20 82 centi...

Страница 10: ...are used observe the arrow on the coupler to ensure that the flow is in the proper direction The female coupler on the tool hose is the inlet pressure coupler 4 Move the hydraulic power source On Off control valve to the ON position to operate the tool Note If uncoupled hoses are left in the sun pressure increase inside the hoses may make them difficult to connect When possible connect the free en...

Страница 11: ...essure is low charge the accumulator as described in the following section 6 Install the charging valve cap or plug ACCUMULATOR CHARGING PROCEDURE 1 Perform Steps 1 through 4 of the Accumulator Testing Procedure above 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if preferred remove the tester from the tool charging valve and connect the charging a...

Страница 12: ...ays replace hoses couplings and other parts with replacement parts recommended by STANLEY Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Do not ...

Страница 13: ...psi 140 bar Couplers or hoses blocked Remove restriction Fluid too hot above 140 F 60 C Provide cooler to maintain proper oil temperature 130 F 55 C maximum The anvil is not sliding freely in the post driver foot Remove clean lubricate and replace anvil as required Tool operates slowly Low GPM supply from power unit Check power source for proper flow 7 9 GPM 26 64 LPM High back pressure Check hydr...

Страница 14: ...center Port Size SAE 8 O ring Hose Whips Yes Capacity 2 3 and 4 lbs ft U Channel Sign Post 3 and 4 Strong Back Heavy Duty U Channel Sign Post 1 Delineator Post 2 1 2 in 63 5 mm Square Post 2 5 8 in 67 mm Round Post ACCESSORIES Adapter 1 3 4 in Square Post 15184 Adapter 2 in Round Pipe 15185 Adapter 2 1 4 in Square Post 15186 Adapter 2 in Square Post 15187 Adapter 1 3 4 in Round Post 67784 SERVICE ...

Страница 15: ...PD45 User Manual 15 PD45131 PARTS ILLUSTRATION 54 NOTE IF YOUR INLINE VALVE DOES NOT CONTAIN THIS PART SEAL CAP ORDER INDIVIDUAL PARTS FROM OLD INLINE VALVE NEW INLINE VALVE OLD INLINE VALVE ...

Страница 16: ...H TUBE 35 66722 2 HOSE ASSY PD45131 PD4513103 35784 2 HOSE ASSY PD45131J 36 NO ITEM 37 00026 1 O RING ITEM PART NO QTY DESCRIPTION 38 02900 2 ROLL PIN 39 74808 1 PD45 NAME TAG 40 00936 2 ADAPTER 41 19693 1 DANGER STICKER 42 13568 2 BACK UP RING OLD IN LINE VALVE 42A 07224 2 BACK UP RING NEW IN LINE VALVE 43 13567 2 O RING OLD IN LINE VALVE 43A 07626 2 O RING NEW IN LINE VALVE 44 01003 2 ON OFF VAL...

Страница 17: ...PD45 User Manual 17 PD45132 PD45151 PARTS ILLUSTRATION 44A 21A 15A 16 ...

Страница 18: ...04780 1 BACK UP WASHER 34 04386 1 CUP SEAL 35 02022 1 O RING 36 04383 1 FLOW SLEEVE TUBE 37 07485 1 FLOW SLEEVE 38 04605 4 PUSH PIN 39 02900 2 ROLL PIN 40 04382 1 AUTOMATIC VALVE ITEM PART NO QTY DESCRIPTION 41 04571 2 PUSH PIN 42 07480 1 AUTOMATIC VALVE BODY 43 11588 1 ACCUMULATOR VALVE BLOCK 44 20396 1 VALVE TOP PLATE 44A 15190 1 TOP PLATE PD45151 ONLY 45 20392 1 TRIGGER ASSY 46 00038 1 NUT 1 4 ...

Страница 19: ......

Страница 20: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...

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