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12 ► MB156 

User Manual

try  to  start  at  a  point  which  will  permit  the  material  to 

break out.

MAINTAIN DOWN PRESSURE

Maintaining hard contact with the surface of the material 

to be broken in addition to maintaining adequate “down 

force” is very important. Always keep “down pressure” 

or “down force” on the point of the breaker by lifting the 

wheels, tracks, or stabilizers slightly above the ground. 

This  method  takes  the  “slack”  out  of  the  bracket  and 

boom pivots, and reduces the impact on the pivots in 

the boom.

The  operator  needs  to  be  constantly  aware  of  the 

amount  of  down  pressure  being  applied  and  be  able 

to  adjust  it  if  necessary.  Not  enough  down  pressure 

results in low production and accelerates wear and tear 

on the equipment. Too much down pressure may cause 

the  breaker  housing  to  violently  crash  into  the  broken 

material when “break-through” occurs.
In  any  breaking  job,  the  operator  should  make  every 

effort to “follow” the breaker with “down pressure” as the 

machine  breaks  farther  into  the  material. The  breaker 

should be stopped as soon as “break-through” occurs or 

if it is apparent that good solid blows are not occurring.

BREAKING

The operator should note the sound of the blow when 

the  breaker  is  running.  With  experience,  the  operator 

will be able to tell the difference between a good solid 

blow and a hollow sounding blow. A hollow blow means 

that solid blows are not occurring and breaker should be 

repositioned.

If  the  material  does  not  break  with  3–6  inches  of  tool 

penetration, it usually won’t break with full penetration. 

Adjust  the  position  of  the  breaker  and  strike  blows  in 

another place.

Many  materials  do  not  respond  well  to  continued 

hammering  in  one  place.  The  breaker  tool  should  be 

repositioned on the work each time the tool penetrates 

but does not crack the material.

Do not break continuously 
in one place.

Do  not  break  continuously 

in one place

Figure 7. Breaking

Continuous penetration in the same area for lengthy 

periods will create excessive temperatures at the tip 

of the tool bit resulting in loss of temper (hardness) 

of the bit, mushrooming of the tip of the bit and may 

lead to failure of the bit.

Use a “scoring” method of breaking when cracking the 

material  becomes  difficult.  This  technique  involves 

striking the rock or concrete at several places along a 

line where you want the crack to occur. Most materials 

break sooner when struck several places along a line 

than when struck repeatedly in one location. On each 

line, the breaker tool should be continually repositioned. 

Practice  determines  the  best  length  of  time  to  stay  in 

one  spot  (15–20  seconds)  and  how  far  to  move  the 

breaker tool.

Scoring with the breaker

Figure 8. Scoring with the Breaker

Breaker tool binding can cause erratic breaker operation 

OPERATION

Содержание MB156

Страница 1: ...2015 STANLEY Black Decker Inc New Britain CT 06053 U S A 30892 3 2020 Ver 22 USER MANUAL Safety Operation and Maintenance MB156 MOUNTED HYDRAULIC BREAKER...

Страница 2: ......

Страница 3: ...the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the n...

Страница 4: ...messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Страница 5: ...r when bystanders are in the work area On some machines carriers the breaker can enter the operator s compartment if it breaks loose and swings toward the operator Make sure that suitable impact shiel...

Страница 6: ...ion and maintenance instructions The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Do not operate the breaker until you have read t...

Страница 7: ...reaker performance Do not operate a damaged leaking improperly adjusted or incompletely assembled breaker Do not modify the breaker in any manner Use only tool bits supplied by STANLEY Use of tool bit...

Страница 8: ...ITROGEN ONLY 350 PSI 27711 Accumulator Pressure Sticker 350 PSI 29704 MB15614 only Not Shown Accumulator Pressure Sticker 250 PSI 47351 Composite Warning Sticker 2 GREASE TOOL BIT WHEN DRY PN 73015 P...

Страница 9: ...should not exceed 10 micro meters in size 3 Check the hydraulic filter Replace the filter if dirty or deteriorated 4 Have your STANLEY dealer test the circuit to which the breaker will be connected t...

Страница 10: ...ydraulic system and breaker are warm proceed with operation LONG TERM STORAGE 1 Remove the tool bit clean the tool stop and the lower bushing Thoroughly coat the surfaces of the tool stop and the lowe...

Страница 11: ...ING THE BREAKER TOOL ON THE WORK MATERIAL Position the tool bit near the edge of the work material not in the center or far from the edge Position the tool 6 18 inches depending on the material from t...

Страница 12: ...e between a good solid blow and a hollow sounding blow A hollow blow means that solid blows are not occurring and breaker should be repositioned If the material does not break with 3 6 inches of tool...

Страница 13: ...rranties Break through or difficult surface contact results in Blank Firing when the material being broken fractures and the tool bit is no longer in hard contact with the material but is still pushed...

Страница 14: ...each time it is installed Thereafter the tool should be greased at the fitting to reduce wear in the lower body and bushings of the tool See Greasing The Tool Bit in the sections titled Pre Operation...

Страница 15: ...shank Do not pry while operating Breaker runs but at reduced power Low accumulator charge Have unit serviced by an authorized dealer distributor Excessive back pressure Relief set too low Breaker leak...

Страница 16: ...l bit Also check for cracks If cracks are present the part must be replaced The extent of wear of the tool stop and lower bushings and the tool bit can be checked by moving a NEW tool bit back and for...

Страница 17: ...hose assembly to the charging valve on the tester Make sure the valve on the charge hose assembly is closed Open the valve on the nitrogen bottle 7 Very slowly open the valve on the charge hose assem...

Страница 18: ...que to 41 ft lbs Connect the hoses The parts list for the Flow Control Kit is shown below HOSE ROUTINGS R Return Route to the breaker OUT port S Supply Route to the breaker IN port P Pressure Route to...

Страница 19: ...B 35 in 9 mm Depth RETAINER PIN ITEM 9 995 in 25 mm Outside Diameter 91 in 23 mm Outside Diameter RETAINER PIN ITEM 12 312 in 8 mm Outside Diameter 242 in 6 mm Outside Diameter PISTON ITEM 20 1 525 i...

Страница 20: ...n the piston and tool thus causing stress to concentrate on one particular area of the tool This can also cause the tool to bind inside the hammer Call your dealer for acceptable wear allowances Worn...

Страница 21: ...atigue failures take many forms but they all exhibit similar features Generally the broken surface is brittle and has a lip like that in the bending failure even though in some cases the lip has been...

Страница 22: ...eat Look for surface cracks galling or gouge marks Breaks that start as surface damage have a sea shell pattern with the damaged spot at the center A large sea shell indicates a slow growing break A s...

Страница 23: ...o hard rock Its pencil type point is used to fracture the material The tool is best where penetration speed is important CHISEL This style of point is used generally used for trench work where a contr...

Страница 24: ...m relief pressure in the specification section in the manual Adjust attachment relief to specification Note The relief valve pressure must be greater than the operating pressure of the attachment and...

Страница 25: ...and review the following 1 Attachment valves are not actuating Review all electrical connections that are part of the attachment kit 2 Ensure proper voltage to the valves 3 Ensure the REG port of the...

Страница 26: ...ves A priority flow control valve manufactured by STANLEY Allows for optimum operation of any attachment by providing the proper amount of flow for operation of the tool the priority aspect allows the...

Страница 27: ...turn Line Pressure max 200 psi 13 8 bar Operating Oil Temperature max 200 F 93 C Adapter Fitting Size 12 SAE O Ring Recommended Min Hose ID 3 4 in Blows Per Minute 600 min 1200 max Impact Energy Class...

Страница 28: ...ve Connections 505232 Charge Kit Assembly Includes P N 505232 28257 and 372047 Charge Kit Box 34892 Accumulator Tester 28257 Service Kit For Rebuild MB156 256 356 40372 Conversion Kit to Adapt Breaker...

Страница 29: ...MB156 User Manual 29 MB156 POWER CELL ILLUSTRATION...

Страница 30: ...39 1 O RING 18 22398 1 O RING 19 25902 2 TIE ROD 20 26027 1 PISTON 21 26033 2 TIE ROD WASHER 22 26157 7 O RING 23 39442 1 PISTON SLEEVE 24 39443 1 ROD SEAL 25 26038 1 ROD WIPER 26 18634 1 O RING 27 26...

Страница 31: ...MENT RH 6 27994 4 SIDE PLATE BOLT 7 27995 4 RETAINING RING EXTERNAL 8 28109 1 MB156 POWERCELL ASSY 10 35415 4 SIDE PLATE NUT ITEM P N QTY DESCRIPTION 12 47352 2 DECAL LIFT POINT 13 66764 1 DECAL USA O...

Страница 32: ...CAL POINT 5 27995 4 RETAINING RING EXTERNAL 6 28109 1 MB156 POWERCELL ASSY 8 37916 4 SIDEPLATE NUT 9 39480 4 SIDEPLATE BOLT 10 39704 1 PRESSURE SPEC STICKER 11 47351 1 DECAL COMPOSITE WARN ING 12 4735...

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Страница 36: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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