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12 ► HP210 

User Manual

ENGINE MAINTENANCE SCHEDULE

Follow the maintenance instructions provided in the engine 

“Operating & Maintenance Instructions” manual.

HYDRAULIC SYSTEM MAINTENANCE

• 

Check hydraulic fluid level daily and fill if needed.

• 

Check hydraulic lines and fittings daily for leaks, kinks 

or damage. Do not use your hand to perform this 

check.

• 

Remove condensed moisture from the hydraulic fluid. 

1. 

Set the flow selector to a 5 GPM/20 LPM circuit 

flow.

2. 

Start the engine and pump the fluid, out of the 

pressure port, into a 5 gal. container.

3.  When hydraulic tank is empty, turn the Ignition 

Switch to the “Off” position.

4.  Let the water settle to the bottom of the 

container.

5. 

Pour the hydraulic fluid back into the tank, being 

careful to not disturb the water sitting at the 

bottom of the container.

• 

Change the hydraulic filter every 200 hours of 

operation. Change more often if used in cold, moist or 

dusty conditions.

•  Check oil cooler.  Remove debris with air pressure.

BATTERY

•  Do not charge the battery with an automotive battery 

charger. Charging at higher than 2 amps will damage 

the battery.

•  I

f the engine stalls during operation, set the Ignition 

Switch to the “OFF” position to preserve battery charge.

STORAGE

•  Clean the unit thoroughly. Do not pressure wash.

•  Always store the unit in a clean and dry location.

•  If storing for over 30 days, add an additive to the fuel 

tank to prevent the fuel from gumming. Run the engine 

to circulate the additive.

•  Replace the crankcase oil.

GENERAL

Tests should be performed periodically to ensure HP210 is 

operating at maximum efficiency. STANLEY Circuit Tester 

(part number 04182) can be used to isolate problems in 

both the engine and hydraulic system.

TESTING THE HYDRAULIC CIRCUIT

Test to ensure the hydraulic pump is supplying the correct 

flow and pressure, and that the system relief valve is 

operating properly. Before testing, make sure the engine is 

warm and operating smoothly. 

1.  Turn the Flow Switch to the “FLOW OFF” position. 

2. 

Set the Flow Selector Knob to the flow you would like 

to test.

3.  Connect the STANLEY Circuit Tester to the tool hoses.

4.  Fully open the tester restrictor valve (counterclockwise).

5.  Start the engine.

6. 

The test flow gauge should read +/- 1 GPM of the 

selected flow.

7.  Slowly turn the restrictor valve clockwise while 

watching the pressure gauge. The flow rate should not 

change as the pressure reaches 2100-2200 psi/148-

155 bar.

8.  At 2100-2200 psi/148-155 bar, the relief valve should 

begin to open. The flow rate should start to drop 

because the relief valve is allowing fluid to bypass to 

the hydraulic fluid tank. The relief valve is preset at the 

factory. If it does not open within the above range, the 

relief valve must be reset as follows: 

a. The relief valve is located on the right side of the 

unit, behind the dash panel (10, page 16). Use a 

wrench to loosen the nut on the relief valve.

b. Use an Allen wrench to adjust the relief valve. 

Turn clockwise to raise the opening pressure, and 

counterclockwise to reduce the opening pressure.

c.  Tighten the nut and repeat the test.

MAINTENANCE & TESTING

Содержание HP210 Series

Страница 1: ...NLEY Black Decker Inc New Britain CT 06053 U S A 81119 10 2017 Ver 3 USER MANUAL Safety Operation and Maintenance HP210 HYDRAULIC POWER UNIT HP210BA HP210B HP210BK HP210BBA HP210BY Model HP210BA HP210...

Страница 2: ...ergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards Richtlinie Standards Directives Normes Directriz Los N...

Страница 3: ...alidate the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER F...

Страница 4: ...bey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in deat...

Страница 5: ...quipment such as goggles ear protection head protection and safety shoes at all times when operating the power unit Do not inspect or clean the power unit while it is running Accidental engagement of...

Страница 6: ...t Dash Decal TOOL STICKERS TAGS 73306 Lifting Point Decal HP210BA HP210BBA 76759 Dual Circuit Decal 81163 Dual Circuit Decal HP210BA 28322 CE Decal HP210BA HP210BBA 66653 Sound Power Decal HP210BA HP2...

Страница 7: ...LOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NO...

Страница 8: ...0 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose...

Страница 9: ...bar 152 159 bar 145 155 bar 250 psi 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar 400 ssu 400 ssu 400 ssu 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 140 F 140 F 1...

Страница 10: ...e Yes Envirologic 132 Shell Yes Naturelle HF E 32 Recommended for extreme cold temperatures INSTALL HYDRAULIC CONNECTIONS STANLEY recommends you use hose lengths of 25 ft 8 m with 1 2 inch 12 7 mm ins...

Страница 11: ...tches to the desired flow for each circuit CHANGING CIRCUIT FLOW 1 Toggle the Flow Switches to the FLOW OFF position 2 Select the desired circuit flow using the Flow Selector Knob 3 Toggle the Flow Sw...

Страница 12: ...late the additive Replace the crankcase oil GENERAL Tests should be performed periodically to ensure HP210 is operating at maximum efficiency STANLEY Circuit Tester part number 04182 can be used to is...

Страница 13: ...operate The Flow Selector Knob is not in the proper position for the connected tool Ensure that the Flow Selector Knob is positioned for the correct fluid flow for your tool The tool is not properly c...

Страница 14: ...hip that may keep it from meeting these requirements SPECIFICATIONS Engine 18 hp Briggs Capacity Two 5 GPM 20 LPM Circuits or One 10 GPM 40 LPM Circuit Capacity HP210BA HP210BBA Two 4 GPM 15 LPM Circu...

Страница 15: ...05 2 59074 2 Flange Bolt 3 59079 1 Cooler Guard 4 60945 2 Washer 5 15476 2 Capscrew 6 03906 7 Nut 7 370502 7 Capscrew 8 62268 2 Lift Handle 66064 2 Lift Handle HP2510B05 9 23530 2 Flange Bolt 10 58976...

Страница 16: ...il 13 08104 1 Hollow Hex Plug 14 60960 1 Combiner Valve and Nut 15 62320 1 Solenoid Coil 16 81163 1 Dual Circuit Decal 2 3 4 5 6 7 8 9 10 12 ITEM PART QTY DESCRIPTION 72783 1 Dual Circuit Decal Metric...

Страница 17: ...wer Housing 12 40433 5 Flange Bolt 13 26831 2 Washer 14 01213 2 Capscrew 15 64937 1 Grip Plate ITEM PART QTY DESCRIPTION 16 43687 2 Capscrew 17 40080 1 Filter Assembly 18 51292 1 Standard Thread Union...

Страница 18: ...e Key 10 56656 1 Coupling 11 56655 1 Pump Mount 12 01459 4 Washer 13 07860 4 Capscrew 1 2 3 4 5 6 7 8 9 10 11 12 13 12 13 ITEM PART QTY DESCRIPTION 14 18893 2 Flange Nut 15 371503 1 Nut 16 27695 1 Pum...

Страница 19: ...Engine HP210BY 4 01212 1 Pipe Plug 5 12787 4 Flange Nut 6 24287 1 Hose Clamp 7 58942 4 Flange Bolt 8 58917 1 Axle 9 56633 2 Foam Filled Tires 10 21318 2 Washer 11 31240 2 Retaining Ring 12 21714 2 Han...

Страница 20: ...CLAMPS ITEM PART QTY DESCRIPTION 1 350104 2 Connector 2 58943 2 Hose 3 59105 1 Hose Barb 4 62199 4 Hose Clamp 5 59089 2 Hose 6 40364 1 Elbow 7 58569 1 Elbow 8 59104 1 Hose Barb 9 350000 4 Elbow 10 02...

Страница 21: ...HARNESS Solenoid Coil Solenoid Coil Start Switch Flow Switches Hour Meter Black Red Positive battery cable to starter solenoid Red Starter Relay Battery Oil Pressure Switch Fuel Shutoff Red Engine Ki...

Страница 22: ...TER 1 OFF 2 RUN 3 START CASE GROUND 1 STARTER M STARTER SOLENOID FUEL SHUTOFF SOLENOID HOUR METER ENGINE OIL SWITCH REGULATOR RECTIFIER BATTERY MAGNETO CIRCUIT 1 SOLENOID CIRCUIT 2 SWITCH CIRCUIT 1 SW...

Страница 23: ......

Страница 24: ...STANLEY Infrastructure 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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