EP30200
User
Manual ◄ 7
move the main first, then remove the plug from the unit.
5. Batteries will fully charge in approximately 3-5 hours.
Follow the instructions in the battery charger manual to
complete the charging process.
6. Plug the two cable leads from the adapter box into the
battery box.
7. Insert the plug from the battery charger into the grinder
outlet on the adapter box.
8. Plug the battery charger into a standard 110 Volt AC
outlet.
9. Follow the instructions in the battery charger manual to
complete the charging process.
CONNECTIONS
Grinder Receptacle Control Cable
Female Socket
Gun Power Supply
Receptacle
Ground Receptacle
1 A Fuse
15 A Fuse
Pin Size Switch
Figure 2: EP30 Connections
1. Connect the brazing gun, power and trigger cables to
the unit.
2. Connect the ground cable.
3. Connect the grinder.
OPERATION
Prepare the rail surface
Select the type and length of bonding cable to use for the
bond. Use it as a guide to determine where brazing points
on the rail will be required.
Always use eye protection when grinding and
brazing.
1. Grind the surface of the rail where brazing is going to be
done, until the surface shows shiny metal, free of rust,
corrosion, pits or other contamination. When grinding, use
the edge of the grinding wheel - not the face of the wheel.
Note: Use only grinding wheels furnished by STANLEY.
Other wheels have shown to leave residues which cause
faulty brazing.
2. Grind the surface of the rail where the grounding cable will
be placed to ensure a good ground. The grounding cable
should be placed in close proximity to the brazing area.
PLACING THE GROUNDING CABLE
3.
When finished grinding the rail, place the grounding cable
on the cleaned surface and then insert the other end
into the twist lock receptacle, in the control box marked
"GROUND" or "EARTHING". Twist to lock.
SELECT PINS AND RINGS
4. Select brazing pins and ceramic rings to match the speci-
fications of the bonding cable you selected.
CHANGING PIN AND RING HOLDER
5. Check that the pin holder and ring holder on the gun are
the correct sizes for the brazing pins and ceramic rings
you selected. If the sizes are incorrect, the pin holder and
ring holder can be changed as follows:
a. The ring holder is "push fit" onto the gun. To remove it
from the gun, simply pull it away.
b. The pin holder is threaded onto a threaded shaft in
the gun and locked in place with a nut. Place an open
end wrench over the nut and an open end wrench over
the flats on the pin holder. While holding the nut in place,
unscrew the pin holder counter clockwise.
EP30200 OPERATION
