AUTOMATIC TRANSMISSION 5A-79
ADJUSTMENTS
HYDRAULIC SYSTEM
The procedures detailed below should be followed in the event that the self test procedure detailed in section 6, or a
defect symptom, indicates that there is a fault in the hydraulic system.
When making adjustments to the transmission, select the appropriate procedures from the following preliminary
checks.
l
Conduct a transmission fluid test procedure, refer to section 7.2.
l
Check the manual linkage adjustment (refer to the vehicle workshop manual).
l
Check engine idle speed (refer to Section 7.3).
l
Conduct a stall test (it is outside the scope of this publication to detail this procedure)
l
conduct a road test (it is outside the scope of this publication to detail this procedure).
TRANSMISSION FLUID TEST PROCEDURE
Checking Transmission Fluid Level
This procedure is to be used when checking a concern with the fluid level in a vehicle. A low fluid level will result in
gearshift loss or delay if driven when the vehicle is cold.
The vehicle is first checked for transmission diagnostic messages (refer to section 6). If the vehicle has a speedo fault
it is possible for the oil level to be low.
The vehicle is to be test driven to determine if there is an abnormal delay when selecting drive or reverse, or loss of
drive. One symptom of low oil level is a momentary loss of drive when driving the vehicle around a comer. Also when
the transmission fluid level is low, a loss of drive may occur when the transmission oil temperature is low.
If there is no loss of drive when the vehicle is driven warm and a speedo fault is registered, then fluid should be added
to the transmission.
Checking, Adding Fluid and Filling
When adding or changing transmission oil use only Castrol TQ 95 automatic transmission fluid (ATF) or other approved
fluids. The use of incorrect oil will cause the performance and durability of the transmission to be severely degraded.
Do not underfill the transmission. Incorrect tilling may cause damage to the transmission. The fluid level setting
procedure is detailed below.
Notice
When a transmission is at operating temperature hot transmission fluid may come out of the case if the fill plug is
removed. 9 the transmission is at operating temperature allow two hours for cooling prior to removing the plug.
1. If the vehicle is at operating temperature allow the vehicle to cool down for two, but no greater than four hours
before adding transmission fluid (this will allow the transmission to be within the correct temperature
range).
While hot the ATF level is higher and removing the plug may result in oil being expelled from the filler hole. This
will result in the level being low.
2. The transmission selector is to be in Park.
Switch the engine off.
3. Raise the vehicle on a hoist (or leave over a service pit).
4. Clean all dirt from around the service fill plug prior to removing the plug. Remove the oil service fill plug.
Clean the fill plug and check that there is no damage to the ‘O’ ring.
Install the filler pump into the filler hole.
5. Lower the vehicle with the filler pump still connected and partially fill the transmission.
Start the vehicle in Park with the Parking brake and foot brake applied with the engine idling, cycle the transmission
gear selector through all positions, adding ATF until gear application is felt.
Содержание Musso Sports N100 2003
Страница 8: ...2 6 POSITION OF CONNECTORS AND GROUNDS 4 W H ROOF 5 W H TAIL GATE 2 W H MAIN W H MAIN 3 W H TAIL GATE ...
Страница 9: ...POSITION OF CONNECTORS AND GROUNDS 2 7 6 W H DOOR 7 W H SEAT HEATER 8 W H AIR BAG ...
Страница 10: ...2 8 POSITION OF CONNECTORS AND GROUNDS 10 W H TRANSMISSION 9 W H AIR CONDITIONER ...
Страница 13: ...3 2 WIRING DIAGRAM FOR POWER SUPPLIES 1 FUSIBLE LINK FUSE BLOCK ENGINE ROOM FUSE BLOCK POWER DISTRIBUTION ...
Страница 14: ...WIRING DIAGRAM FOR POWER SUPPLIES 3 3 2 I P FUSE BLOCK POWER DISTRIBUTION ...
Страница 15: ...3 4 WIRING DIAGRAM FOR POWER SUPPLIES ...
Страница 16: ...WIRING DIAGRAM FOR POWER SUPPLIES 3 5 ...
Страница 17: ...3 6 WIRING DIAGRAM FOR POWER SUPPLIES ...
Страница 29: ...ELECTRICAL WIRING DIAGRAMS 5 9 W H T M c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H ENGINE GSL ...
Страница 43: ...ELECTRICAL WIRING DIAGRAMS 5 23 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 45: ...ELECTRICAL WIRING DIAGRAMS 5 25 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 47: ...ELECTRICAL WIRING DIAGRAMS 5 27 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 49: ...ELECTRICAL WIRING DIAGRAMS 5 29 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 51: ...ELECTRICAL WIRING DIAGRAMS 5 31 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 57: ...ELECTRICAL WIRING DIAGRAMS 5 37 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS ...
Страница 59: ...ELECTRICAL WIRING DIAGRAMS 5 39 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS ...
Страница 63: ...ELECTRICAL WIRING DIAGRAMS 5 43 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 65: ...ELECTRICAL WIRING DIAGRAMS 5 45 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 84: ...ELECTRICAL WIRING DIAGRAMS 5 65 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 86: ...ELECTRICAL WIRING DIAGRAMS 5 67 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL ...
Страница 88: ...ELECTRICAL WIRING DIAGRAMS 5 69 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS W H MAIN GSL W H T M ...
Страница 98: ...ELECTRICAL WIRING DIAGRAMS 5 79 c POSITION OF CONNECTORS AND GROUNDS W H T M W H MAIN I P ...
Страница 100: ...ELECTRICAL WIRING DIAGRAMS 5 81 W H T M c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P ...
Страница 102: ...ELECTRICAL WIRING DIAGRAMS 5 83 W H T M c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P ...
Страница 106: ...ELECTRICAL WIRING DIAGRAMS 5 87 W H T M c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H ENGINE GSL W H ENGINE DSL ...
Страница 110: ...ELECTRICAL WIRING DIAGRAMS 5 91 W H T M c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H ENGINE GSL W H ENGINE DSL ...
Страница 163: ...ELECTRICAL WIRING DIAGRAMS 5 145 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H MAIN GSL W H T M ...
Страница 165: ...ELECTRICAL WIRING DIAGRAMS 5 147 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H FLOOR ...
Страница 167: ...ELECTRICAL WIRING DIAGRAMS 5 149 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H ENGINE GSL W H ENGINE DSL ...
Страница 169: ...ELECTRICAL WIRING DIAGRAMS 5 151 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P ...
Страница 171: ...ELECTRICAL WIRING DIAGRAMS 5 153 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H MAIN I P ...
Страница 173: ...ELECTRICAL WIRING DIAGRAMS 5 155 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H MAIN I P ...
Страница 177: ...ELECTRICAL WIRING DIAGRAMS 5 159 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P ...
Страница 197: ...ELECTRICAL WIRING DIAGRAMS 5 159 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P ...
Страница 219: ...ELECTRICAL WIRING DIAGRAMS 5 191 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P ...
Страница 221: ...ELECTRICAL WIRING DIAGRAMS 5 193 W H MAIN I P c POSITION OF CONNECTORS AND GROUNDS ...
Страница 227: ...ELECTRICAL WIRING DIAGRAMS 5 199 c POSITION OF CONNECTORS AND GROUNDS W H MAIN I P W H FIOOR ...
Страница 251: ...GENERAL ENGINE INFORMATION 1A1 5 PERFORMANCE CURVE E32 ENGINE ...
Страница 285: ...1B1 22 M162 ENGINE MECHANICAL HYDRAULIC ENGINE MOUNTING INSULATOR Service Data ...
Страница 326: ...M162 ENGINE MECHANICAL 1B1 63 8 Install the upper guide rail and cylinder head front cover 9 Install the alternator ...
Страница 372: ...M162 ENGINE MECHANICAL 1B1 109 CORE PLUGS IN CRANKCASE Preceding Work Draining of the coolant 1 Core Plug Replace ...
Страница 404: ...M161 ENGINE MECHANICAL 1B2 25 HYDRAULIC ENGINE MOUNTING INSULATOR Service Data ...
Страница 413: ...1B2 34 M161 ENGINE MECHANICAL 11 Splits across the back of the belt ...
Страница 504: ...1B3 12 OM600 ENGINE MECHANICAL MAINTENANCE AND REPAIR ON VEHICLE SERVICE ENGINE ASSEMBLY ...
Страница 518: ...1B3 26 OM600 ENGINE MECHANICAL POLY V BELT ALIGNMENT INSPECTION Without Air Conditioner With Air Conditioner ...
Страница 543: ...OM600 ENGINE MECHANICAL 1B3 51 49 Remove the cylinder head 2 and gasket 3 OM661LA ...
Страница 586: ...1B3 94 OM600 ENGINE MECHANICAL l Manual transmission flywheel l Automatic transmission flywheel OM661LA OM662LA ...
Страница 637: ...OM600 ENGINE MECHANICAL 1B3 145 CHAIN TENSIONER 1 Chain Tensioner 80Nm 2 Seal Replace ...
Страница 663: ...1B3 172 OM600ENGINE MECHANICAL Oil Circulation ...
Страница 664: ...OM600 ENGINE MECHANICAL 1B3 173 Oil Filter a From Oil Pump b To Main Oil Gallery c To Oil Pan ...
Страница 681: ...M162 ENGINE COOLING 1D1 3 SPECIAL TOOLS SPECIAL TOOLS TABLE 124 589 15 21 00 Tester 603 589 00 40 Counter Holder ...
Страница 730: ...M162 ENGINE ELECTRICAL 1E1 3 SPECIAL TOOLS SPECIAL TOOLS TABLE 120 589 02 09 00 Spark Plug Wrench ...
Страница 742: ...M161 ENGINE ELECTRICAL 1E2 3 SPECIAL TOOLS SPECIAL TOOLS TABLE 120 589 02 09 00 Spark Plug Wrench ...
Страница 763: ...M162 ENGINE CONTROLS 1F1 5 E32 ECU MSE ...
Страница 764: ...1F1 4 M162 ENGINE CONTROLS E32 ECU HFM SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 852: ...OM600 ENGINE CONTROLS 1F3 15 VACUUM UNIT REPLACEMENT 1 Bracket 2 Bolt 3 Vacuum Unit 4 Vacuum Line 5 Seal Replace ...
Страница 856: ...OM600 ENGINE CONTROLS 1F3 19 Fuel Pressure Test ...
Страница 912: ...1G3 2 OM600 ENGINE INTAKE EXHAUST SCHEMATIC AND ROUTING DIAGRAMS EGR CIRCUIT ...
Страница 920: ...OM600 ENGINE INTAKE EXHAUST 1G3 9 INTERCOOLER 1 Hoses 2 Pipes 3 Hoses 4 Intercooler 5 Cover 6 Bolts 7 Screws 8 Bolts ...
Страница 922: ...OM600 ENGINE INTAKE EXHAUST 1G3 11 TURBOCHARGER ASSEMBLY 1 Oil Supply Line 2 Oil Return Line 3 Nuts 4 Turbocharger ...
Страница 933: ...SUSPENSION DIAGNOSIS 2A 9 ECS CIRCUIT SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 934: ...2A 10 SUSPENSION DIAGNOSIS ...
Страница 993: ...3A 16 FRONT DRIVE AXLE UNIT REPAIR AXLE HOUSING Preceding Work Removal of the axle housing ...
Страница 1058: ...4F 2 ANTILOCK BRAKE SYSTEM ABS 5 0 SCHEMATIC AND ROUTING DIAGRAMS 5 0W 5 0W 30A 30A ENG ...
Страница 1059: ...ANTILOCK BRAKE SYSTEM 4F 3 ABS ABD 5 0 ABD ACTIVE ...
Страница 1060: ...4F 4 ANTILOCK BRAKE SYSTEM ABS 5 3 5 0W 5 0W 30A 30A NO 21 K2 ...
Страница 1061: ...ANTILOCK BRAKE SYSTEM 4F 5 ABS ABD 5 3 5 0W 5 0W ...
Страница 1091: ...AUTOMATIC TRANSMISSION 5A 5 SCHEMATIC AND ROUTING DIAGRAMS TCU CIRCUIT 4WD DIESEL ...
Страница 1092: ...5A 6 AUTOMATIC TRANSMISSION TCU CIRCUIT 4WD GASOLINE ...
Страница 1093: ...AUTOMATIC TRANSMISSION 5A 7 SHIFT PATTERN DIAGRAM 661LA NORMAL MODE ...
Страница 1094: ...5A 8 AUTOMATIC TRANSMISSION 661LA POWER MODE ...
Страница 1095: ...AUTOMATIC TRANSMISSION 5A 9 662LA NORMAL MODE ...
Страница 1096: ...5A 10 AUTOMATIC TRANSMISSION 662LA POWER MODE ...
Страница 1097: ...AUTOMATIC TRANSMISSION 5A 11 662LA LOW MODE ...
Страница 1098: ...5A 12 AUTOMATIC TRANSMISSION E32 POWER MODE ...
Страница 1099: ...AUTOMATIC TRANSMISSION 5A 13 E32 NORMAL MODE ...
Страница 1100: ...5A 14 AUTOMATIC TRANSMISSION E32 LOW MODE ...
Страница 1101: ...AUTOMATIC TRANSMISSION 5A 15 E23 POWER MODE ...
Страница 1102: ...5A 16 AUTOMATIC TRANSMISSION E23 NORMAL MODE ...
Страница 1103: ...AUTOMATIC TRANSMISSION 5A 17 E23 LOW MODE ...
Страница 1105: ...AUTOMATIC TRANSMISSION 5A 19 Figure 1 1 Conventional VS Electronic Transmission Control System ...
Страница 1118: ...5A 32 AUTOMATIC TRANSMISSION Figure 3 7 Hydraulic Control Circuit ...
Страница 1139: ...AUTOMATIC TRANSMISSION 5A 53 ...
Страница 1141: ...AUTOMATIC TRANSMISSION 5A 55 ...
Страница 1144: ...5A 58 AUTOMATIC TRANSMISSION ...
Страница 1149: ...AUTOMATIC TRANSMISSION 5A 63 Ten Pin Plug Pin Numbers Figure 6 1 1 Wiring Loom Pins ...
Страница 1190: ...5A 104 AUTOMATIC TRANSMISSION Figure 8 25 C4 Clutch Pack Clearance ...
Страница 1219: ...MANUAL TRANSMISSION 5B 3 EXTERNAL VIEW GEAR TRAIN ...
Страница 1220: ...5B 4 MANUAL TRANSMISSION POWER FLOW ...
Страница 1225: ...MANUAL TRANSMISSION 5B 9 COMPONENT LOCATOR ...
Страница 1265: ...CLUTCH 5C 3 SPECIAL TOOLS SPECIAL TOOLS TABLE 602 589 00 40 00 Engine Lock 661 589 00 15 00 Centering Pin ...
Страница 1281: ...5D1 2 TRANSFER CASE PART TIME 4408 SCHEMATIC AND ROUTING DIAGRAM PART TIME TRANSFER CASE 4408 ...
Страница 1288: ...TRANSFER CASE PART TIME 4408 5D1 9 DIAGNOSTIC DIAGRAM ...
Страница 1293: ...5D1 14 TRANSFER CASE PART TIME 4408 UNIT REPAIR TRANSFER CASE Preceding Work Removal of the transfer case ...
Страница 1318: ...5D2 2 TRANSFER CASE TOD SCHEMATIC AND ROUTING DIAGRAMS TOD ...
Страница 1319: ...TRANSFER CASE TOD 5D2 3 T C C U ...
Страница 1330: ...5D2 14 TRANSFER CASE TOD Motor HI LO clockwise Motor LO HI counterclockwise PIN13 CONTROL UNIT DIAGRAM TOD CONTROL UNIT 14 ...
Страница 1357: ...TRANSFER CASE TOD 5D2 41 UNIT REPAIR TRANSFER CASE Transfer Case Diassembled View ...
Страница 1387: ...7D 4 FATC HAVC CIRCUIT DIAGRAM SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1389: ...7D 6 FATC HAVC VENTILATION SYSTEM COMPONENT LOCATOR ...
Страница 1409: ...8B 2 SUPPLEMENTAL RESTRAINT SYSTEM SRS SCHEMATIC AND ROUTING DIAGRAMS AIR BAG ...
Страница 1423: ...8B 16 SUPPLEMENTAL RESTRAINT SYSTEM SRS CIRCUIT DIAGRAM ...
Страница 1424: ...SUPPLEMENTAL RESTRAINT SYSTEM SRS 8B 17 AIR BAG DIAGRAM ...
Страница 1431: ...9A 2 BODY WIRING SYSTEM SCHEMATIC AND ROUTING DIAGRAMS POWER DISTRIBUTION ...
Страница 1432: ...BODY WIRING SYSTEM 9A 3 STARTING CHARGING GASOLINE HFM ...
Страница 1433: ...9A 4 BODY WIRING SYSTEM STARTING CHARGING DIESEL ...
Страница 1434: ...BODY WIRING SYSTEM 9A 5 FUSE BOX AND RELAY 1 Interior Relay Box 2 Interior Fuse Box 3 Engine Compartment Fuse and Relay Box ...
Страница 1436: ...BODY WIRING SYSTEM 9A 7 LOCATION OF CONNECTORS BY WIRING HARNESS MAIN ...
Страница 1443: ...9A 14 BODY WIRING SYSTEM ROOF 1 Main Wiring Connector 2 Room Lamp 3 Inside Mirror 4 Sun Roof Motor 5 Map Lamp ...
Страница 1457: ...9B 2 LIGHTING SYSTEM TAIL LAMP B O LAMP SCHEMATIC AND ROUTING DIAGRAMS 15 NO 15 OVPR ...
Страница 1458: ...LIGHTING SYSTEM 9B 3 HEAD LAMP ...
Страница 1459: ...9B 4 LIGHTING SYSTEM HEAD LAMP LEVELING DEVICE ...
Страница 1460: ...LIGHTING SYSTEM 9B 5 TURN SIGNAL LAMP AND HAZARD LAMP 3 0BG ...
Страница 1461: ...9B 6 LIGHTING SYSTEM BACK UP LAMP AND STOP LAMP ...
Страница 1462: ...LIGHTING SYSTEM 9B 7 FRONT AND REAR FOG LAMP ...
Страница 1463: ...9B 8 LIGHTING SYSTEM ROOM LAMP ...
Страница 1469: ...9C 2 HORN HORN SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1471: ...9D 2 WIPERS WASHER SYSTEM SCHEMATIC AND ROUTING DIAGRAMS REAR WIPER AND WASHER ...
Страница 1478: ...9E 2 INSTRUMENTATION DRIVER INFORMATION CLUSTER SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1483: ...9F 2 AUDIO SYSTEM AUDIO SCHEMATIC AND ROUTING DIAGRAMS 0 3 GB RHEO EXP LY NO 13 ...
Страница 1484: ...AUDIO SYSTEM 9F 3 DIAGNOSIS GENERAL DIAGNOSIS No sounds ...
Страница 1486: ...9H 2 SEATS DIAGNOSIS When the power seat does not work ...
Страница 1487: ...SEATS 9H 3 POWER SEAT SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1488: ...9H 4 SEATS SEAT WARMER 0 5 GW ...
Страница 1489: ...SEATS 9H 5 SEAT BELT TENSION REDUCER ...
Страница 1493: ...SEATS 9H 9 Seat Heater Connector and Connection Circuit Seat heater switch connector Circuit Connection Circuit ...
Страница 1495: ...9L 2 GLASS AND MIRRORS OUTSIDE MIRROR SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1496: ...GLASS AND MIRRORS 9L 3 AUTO DIMMING ROOM MIRROR ...
Страница 1497: ...9L 4 GLASS AND MIRRORS MAINTENANCE AND REPAIR ON VEHICLE SERVICE FRONT SIDE GLASS ...
Страница 1507: ...9N 2 FRAME AND UNDERBODY DIMENSION FRAME ...
Страница 1509: ...9N 4 FRAME AND UNDERBODY BODY MOUNTING SECTIONAL VIEW ...
Страница 1514: ...9O 4 BUMPERS AND FASCIAS REAR BUMPER Notice Removal and installation is as shown in upper drawings ...
Страница 1517: ...9P 2 DOORS SCHEMATIC AND ROUTING DIAGRAMS POWER WINDOW ...
Страница 1523: ...9Q 2 ROOF SUN ROOF SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1526: ...SECTION 9R BODY FRONT END TABLE OF CONTENTS Maintenance and Repair 9R 2 On Vehicle Service 9R 2 Hood 9R 2 Fender 9R 5 ...
Страница 1527: ...9R 2 BODY FRONT END MAINTENANCE AND REPAIR ON VEHICLE SERVICE HOOD 1 Hood 2 Sping 3 Hood Hinge Assembly 4 Bolt ...
Страница 1534: ...9U 2 CONTROL UNITS AND SYSTEM STICS SCHEMATIC AND ROUTING DIAGRAMS ...
Страница 1541: ...CONTROL UNITS AND SYSTEM 9U 9 14 Auto door lock V1 50 5km h T1 0 5 0 1 sec 15 Auto door unlock T1 0 5 0 1 sec V1 15km h ...
Страница 1566: ...MUSSO SPORTS 1A 27 SUPPLEMENT KAA5A300 1 Rear glass 2 Rear glass moulding REAR GLASS Component Locator ...