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SRAM RockShox Reba Series, Руководство по обслуживанию, Страница: 32 / 57

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TABLE OF CONTENTS

REBA EXPLODED VIEW ...................................................................................................................................................................4

ROCKSHOX SUSPENSION SERVICE ............................................................................................................................................... 5

PARTS AND TOOLS NEEDED FOR SERVICE ............................................................................................................................................................................5

LOWER LEG REMOVAL ..................................................................................................................................................................... 6

LOWER LEG SEAL SERVICE ............................................................................................................................................................................................................ 8

SOLO AIR SPRING SERVICE .......................................................................................................................................................... 10

OPTIONAL TRAVEL CHANGE ADJUSTMENT ........................................................................................................................................................................10

SOLO AIR SPRING REMOVAL ........................................................................................................................................................................................................10

SOLO AIR SPRING INSTALLATION .............................................................................................................................................................................................. 13

DAMPER SERVICE ............................................................................................................................................................................15

COMPRESSION DAMPER REMOVAL ..........................................................................................................................................................................................15

REBOUND DAMPER SERVICE ....................................................................................................................................................................................................... 17

COMPRESSION DAMPER INSTALLATION ...............................................................................................................................................................................20

LOWER LEG INSTALLATION ...........................................................................................................................................................21

PUSHLOC

™

 REMOTE SERVICE .....................................................................................................................................................24

CABLE REMOVAL ...............................................................................................................................................................................................................................24

CABLE INSTALLATION ....................................................................................................................................................................................................................25

Содержание RockShox Reba Series

Страница 1: ...si 135 psi 225 psi 29 TK Recon Silver 80mm Solo Air 26 TK R 90 110 psi 110 125 psi 125 140 psi 140 160 psi 175 psi 225 psi 29 TK Recon Silver 100 120mm Solo Air 26 TK R 50 70 psi 70 85 psi 85 100 psi...

Страница 2: ...2013 Reba Service Manual GEN 0000000004216 Rev A 2012 SRAM LLC...

Страница 3: ...ailure does not amount to a major failure LIMITATIONS OF LIABILITY 7R WKH H WHQW DOORZHG E ORFDO ODZ H FHSW IRU WKH REOLJDWLRQV VSHFL FDOO VHW IRUWK LQ WKLV ZDUUDQW VWDWHPHQW LQ QR HYHQW VKDOO 65 0 RU...

Страница 4: ...EAL SERVICE 8 SOLO AIR SPRING SERVICE 10 OPTIONAL TRAVEL CHANGE ADJUSTMENT 10 SOLO AIR SPRING REMOVAL 10 SOLO AIR SPRING INSTALLATION 13 DAMPER SERVICE 15 COMPRESSION DAMPER REMOVAL 15 REBOUND DAMPER...

Страница 5: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Страница 6: ...per Topout Bumper Cone Spool Spool Cable Stop Collar Cable Stop Collar Floating Seal Head Aluminum Support Washer Wavy Washer Air Shaft Guide Rebound Seal Head Snap Ring Snap Ring Crush Washer Crush W...

Страница 7: ...I C E Safety glasses Nitrile gloves Apron Clean lint free rags Oil pan Isopropyl alcohol RockShox 15wt suspension fluid RockShox 5wt suspension fluid Liquid O Ring PM600 military grease Buzzy s Slick...

Страница 8: ...tool to remove the valve core from the valve body Install a new Schrader valve C AU TI O N E Y E H A Z A R D Verify all pressure is removed from the fork before proceeding Failure to do so can result...

Страница 9: ...olding onto both legs or the brake arch If the lower legs do not slide out of the upper tubes or if fluid doesn t drain from either side the press fit of the shaft s to the lower leg may still be enga...

Страница 10: ...ower legs firmly and use downward force on the tool handle to leverage the dust wiper seal out Repeat on the other side N OTI C E Keep the lower leg assembly stable Do not allow the lower legs to twis...

Страница 11: ...r into the recessed side of the tool so the grooved side of the seal is visible 6 Hold one of the lower legs and use the seal installation tool to push the dust wiper seal evenly into the lower legs u...

Страница 12: ...182 2 90 157 2 192 2 100 167 2 202 2 110 177 2 212 2 120 187 2 222 2 S O L O A I R S P R I N G R E M O V A L 1 Use a small hex wrench to depress the Schrader valve and release all of the air pressure...

Страница 13: ...ush the air shaft guide into the upper tube enough to compress and remove the snap ring Guide the snap ring over the air shaft to prevent scratching Scratches on the air shaft will allow air to bypass...

Страница 14: ...e a pick to remove the inner and outer floating seal head o rings Inspect the seal head for scratches Spray isopropyl alcohol on the seal head and clean it with a rag Apply a liberal amount of grease...

Страница 15: ...A L L A T I O N 1 Apply a liberal amount of grease to the inside of the upper tube from the end of the tube to approximately 60 mm into the tube 2 Apply a liberal amount of grease to the air piston 3...

Страница 16: ...e situated between the snap ring eyelets Make sure the snap ring is securely fastened in the snap ring groove Check this by using the snap ring pliers to rotate the snap ring back and forth a couple o...

Страница 17: ...RL Use a 2 5 mm hex wrench to remove the compression adjuster knob retention screw Remove the compression adjuster knob Remote Only Use a 2 mm hex wrench to loosen the cable pinch bolt and remove the...

Страница 18: ...ply grease to the new o ring and install it RLT Only Install a new o ring on the cam Do not scratch the top cap Scratches can cause leaks 4 Use a pick or your fingers to remove the compression damper...

Страница 19: ...g pliers to remove the rebound damper seal head snap ring 2 Remove the rebound damper and seal head assembly from the upper tube 3 Spray isopropyl alcohol on the inside and outside of the upper tube W...

Страница 20: ...n the rebound damper shaft and clean it with a rag Do not scratch the seal head Scratches can cause leaks 6 Spray isopropyl alcohol on the rebound damper shaft and clean it with a rag Install the rebo...

Страница 21: ...de and a rounder edged side Installing snap rings with the sharper edged side facing the tool will allow for easier installation and removal 10 Clamp the fork vertically in the bicycle stand Pull the...

Страница 22: ...6 N m 5 in lb RL Install the compression adjuster knob with the knob dial against the hard stop Use a 2 5 mm hex bit socket to install the compression adjuster knob retention screw to 1 4 N m 12 in lb...

Страница 23: ...f that is the case do not apply more grease 3 Slide the lower leg assembly onto the upper tube assembly just enough to engage the upper bushing with the upper tubes Make sure both dust wiper seals sli...

Страница 24: ...aft bolt Apply a thick layer of grease around the diameter of the bolt head and o ring Replace the crush washers and crush washer retainers Dirty or damaged crush washers can cause leaks 7 Insert the...

Страница 25: ...essure for your rider weight You may see a drop in the indicated air pressure on the pump gage while filling the air spring this is normal Continue to fill the air spring to the recommended air pressu...

Страница 26: ...nd slot Use pliers to remove the cable end RL Use a 2 mm hex wrench to loosen the cable pinch bolt on the spool Use pliers to remove the cable end 3 Disconnect the cable from the damper and pull the c...

Страница 27: ...lever and the cable housing stop on the fork Cut a length of shifter housing to accommodate travel and suspension movement 2 Hold the remote lever in and install the new shifter cable through remote I...

Страница 28: ...mm protruding from the cable fixing port Install a cable end fitting and tuck the cable end into the slot in the spool RL Wrap the cable around the spool While firmly pulling the cable use a 2 mm hex...

Страница 29: ...www sram com...

Страница 30: ...2013 Reba Service Manual GEN 0000000004216 Rev A 2012 SRAM LLC...

Страница 31: ...ailure does not amount to a major failure LIMITATIONS OF LIABILITY 7R WKH H WHQW DOORZHG E ORFDO ODZ H FHSW IRU WKH REOLJDWLRQV VSHFL FDOO VHW IRUWK LQ WKLV ZDUUDQW VWDWHPHQW LQ QR HYHQW VKDOO 65 0 RU...

Страница 32: ...EAL SERVICE 8 SOLO AIR SPRING SERVICE 10 OPTIONAL TRAVEL CHANGE ADJUSTMENT 10 SOLO AIR SPRING REMOVAL 10 SOLO AIR SPRING INSTALLATION 13 DAMPER SERVICE 15 COMPRESSION DAMPER REMOVAL 15 REBOUND DAMPER...

Страница 33: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Страница 34: ...per Topout Bumper Cone Spool Spool Cable Stop Collar Cable Stop Collar Floating Seal Head Aluminum Support Washer Wavy Washer Air Shaft Guide Rebound Seal Head Snap Ring Snap Ring Crush Washer Crush W...

Страница 35: ...I C E Safety glasses Nitrile gloves Apron Clean lint free rags Oil pan Isopropyl alcohol RockShox 15wt suspension fluid RockShox 5wt suspension fluid Liquid O Ring PM600 military grease Buzzy s Slick...

Страница 36: ...tool to remove the valve core from the valve body Install a new Schrader valve C AU TI O N E Y E H A Z A R D Verify all pressure is removed from the fork before proceeding Failure to do so can result...

Страница 37: ...olding onto both legs or the brake arch If the lower legs do not slide out of the upper tubes or if fluid doesn t drain from either side the press fit of the shaft s to the lower leg may still be enga...

Страница 38: ...ower legs firmly and use downward force on the tool handle to leverage the dust wiper seal out Repeat on the other side N OTI C E Keep the lower leg assembly stable Do not allow the lower legs to twis...

Страница 39: ...r into the recessed side of the tool so the grooved side of the seal is visible 6 Hold one of the lower legs and use the seal installation tool to push the dust wiper seal evenly into the lower legs u...

Страница 40: ...182 2 90 157 2 192 2 100 167 2 202 2 110 177 2 212 2 120 187 2 222 2 S O L O A I R S P R I N G R E M O V A L 1 Use a small hex wrench to depress the Schrader valve and release all of the air pressure...

Страница 41: ...ush the air shaft guide into the upper tube enough to compress and remove the snap ring Guide the snap ring over the air shaft to prevent scratching Scratches on the air shaft will allow air to bypass...

Страница 42: ...e a pick to remove the inner and outer floating seal head o rings Inspect the seal head for scratches Spray isopropyl alcohol on the seal head and clean it with a rag Apply a liberal amount of grease...

Страница 43: ...A L L A T I O N 1 Apply a liberal amount of grease to the inside of the upper tube from the end of the tube to approximately 60 mm into the tube 2 Apply a liberal amount of grease to the air piston 3...

Страница 44: ...e situated between the snap ring eyelets Make sure the snap ring is securely fastened in the snap ring groove Check this by using the snap ring pliers to rotate the snap ring back and forth a couple o...

Страница 45: ...RL Use a 2 5 mm hex wrench to remove the compression adjuster knob retention screw Remove the compression adjuster knob Remote Only Use a 2 mm hex wrench to loosen the cable pinch bolt and remove the...

Страница 46: ...ply grease to the new o ring and install it RLT Only Install a new o ring on the cam Do not scratch the top cap Scratches can cause leaks 4 Use a pick or your fingers to remove the compression damper...

Страница 47: ...g pliers to remove the rebound damper seal head snap ring 2 Remove the rebound damper and seal head assembly from the upper tube 3 Spray isopropyl alcohol on the inside and outside of the upper tube W...

Страница 48: ...n the rebound damper shaft and clean it with a rag Do not scratch the seal head Scratches can cause leaks 6 Spray isopropyl alcohol on the rebound damper shaft and clean it with a rag Install the rebo...

Страница 49: ...de and a rounder edged side Installing snap rings with the sharper edged side facing the tool will allow for easier installation and removal 10 Clamp the fork vertically in the bicycle stand Pull the...

Страница 50: ...6 N m 5 in lb RL Install the compression adjuster knob with the knob dial against the hard stop Use a 2 5 mm hex bit socket to install the compression adjuster knob retention screw to 1 4 N m 12 in lb...

Страница 51: ...f that is the case do not apply more grease 3 Slide the lower leg assembly onto the upper tube assembly just enough to engage the upper bushing with the upper tubes Make sure both dust wiper seals sli...

Страница 52: ...aft bolt Apply a thick layer of grease around the diameter of the bolt head and o ring Replace the crush washers and crush washer retainers Dirty or damaged crush washers can cause leaks 7 Insert the...

Страница 53: ...essure for your rider weight You may see a drop in the indicated air pressure on the pump gage while filling the air spring this is normal Continue to fill the air spring to the recommended air pressu...

Страница 54: ...nd slot Use pliers to remove the cable end RL Use a 2 mm hex wrench to loosen the cable pinch bolt on the spool Use pliers to remove the cable end 3 Disconnect the cable from the damper and pull the c...

Страница 55: ...lever and the cable housing stop on the fork Cut a length of shifter housing to accommodate travel and suspension movement 2 Hold the remote lever in and install the new shifter cable through remote I...

Страница 56: ...mm protruding from the cable fixing port Install a cable end fitting and tuck the cable end into the slot in the spool RL Wrap the cable around the spool While firmly pulling the cable use a 2 mm hex...

Страница 57: ...www sram com...

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