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Air Spring Removal and Service - Silver

2 0 0 H o u r S e r v i c e

A i r S p r i n g R e m o v a l a n d S e r v i c e - S i l v e r

⚠

WARNING- EYE HAZARD

Verify all pressure is removed from the fork before proceeding. Depress the Schrader valve again to remove any remaining air pressure. Failure to

do so can result in injury and/or damage to the fork.

NOTICE

Inspect each part for scratches. Do not scratch any sealing surfaces when

servicing your suspension. Scratches can cause leaks.
When replacing seals and o-rings, use your fingers or a pick to remove the

seal or o-ring. Spray isopropyl alcohol on each part and clean with a clean

lint-free shop towel.
Apply Liquid-O-Ring PM600 or SRAM Butter grease to the new seals and

o-rings. If a brush is used to apply grease, confirm there are no loose

bristles in the grease or on the part.

Unthread the air spring top cap from the upper tube.
The air spring tube is attached to the top cap. Remove the top cap, air

tube and air spring assembly from the upper tube.
Clean the upper tube threads.

Remove the top cap.

Remove the air spring assembly from the air tube.

PM600

SRAM Butter

24 mm

Содержание Rockshox 30 Gold RL

Страница 1: ...SERVICE MANUAL GEN 0000000006173 Rev B 2020 SRAM LLC 2018 2021 JUDY 30 RECON...

Страница 2: ...ty does not apply to products that have been incorrectly installed adjusted and or maintained according to the respective SRAM user manual The SRAM user manuals can be found online at sram com service...

Страница 3: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Страница 4: ...ECON SILVER TK COIL 23 EXPLODED VIEW 2020 RECON TK BOOST 2021 RECON SILVER TK BOOST COIL 24 LOWER LEG REMOVAL AND SERVICE 25 50 200 HOUR SERVICE LOWER LEG REMOVAL 25 50 HOUR SERVICE LOWER LEG SERVICE...

Страница 5: ...D 59 200 HOUR SERVICE DAMPER REMOVAL 59 DAMPER SERVICE 65 REBOUND DAMPER INSTALLATION 68 COMPRESSION DAMPER INSTALLATION 69 DAMPER SERVICE JUDY SILVER 30 SILVER RECON SILVER RL RECON SILVER TK 74 200...

Страница 6: ...bout RockShox remotes user manuals are available at www sram com service Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces S e r v i c...

Страница 7: ...ost RockShox Dust Seal Installation Tool Flangeless 32 mm or RockShox x Abbey Bike Tools Flangeless Dust Seal Installation Tool Recon Boost RockShox Shock Pump Bicycle Tools Bicycle work stand Downhil...

Страница 8: ...u r S e t t i n g s Use the table below to record your suspension settings to return your suspension to its pre service settings Record your service dates to track service intervals Service Hours Inte...

Страница 9: ...30 Silver TK 26 80 120 TurnKey 5 80 85 100 15 5 Solo Air 5 2 15 10 TK 27 5 122 Coil PM600 or SRAM Butter Grease Coil Spring Solo Air 5 2 TK 29 80 100 Coil PM600 or SRAM Butter Grease Coil Spring Solo...

Страница 10: ...7 5 RL 29 80 120 102 30 Silver TK 26 80 120 TurnKey 5 80 85 100 15 5 Solo Air 5 2 15 10 TK 27 5 122 Coil PM600 or SRAM Butter Grease Coil Spring Solo Air 5 2 TK 29 80 100 Coil PM600 or SRAM Butter Gre...

Страница 11: ...TK 26 80 120 TurnKey 5 80 85 100 15 5 Solo Air 5 2 15 10 TK 27 5 122 Coil PM600 or SRAM Butter Grease Coil Spring Solo Air 5 2 TK 29 80 100 123 Coil PM600 or SRAM Butter Grease Coil Spring Solo Air 5...

Страница 12: ...l PM600 or SRAM Butter Grease Coil Spring TK 29 80 100 122 TK 27 5 B TK 29 B 80 130 122 6 Solo Air 5 2 6 Judy TK 27 5 80 120 TurnKey 143 Coil PM600 or SRAM Butter Grease Coil Spring TK 29 80 100 Recon...

Страница 13: ...iston Top out bumper Lower leg Retaining washer Base plate Negative air seal head Retaining ring Air spring shaft Air Spring Assembly Compression Damper Assembly Rebound Damper Assembly Brake hose gui...

Страница 14: ...e Air spring piston Top out bumper Lower leg Retainer Shaft guide Air spring shaft Negative air seal head Crown Air Spring Assembly Compression Damper Assembly Rebound Damper Assembly Brake hose guide...

Страница 15: ...ound damper shaft Rebound damper seal head Retainer Crush washer retainer Bottom bolt Upper tube Coil spring Coil spring isolator Lower leg Retainer Coil spring shaft Air Spring Assembly Compression D...

Страница 16: ...pring piston Top out bumper Lower leg Retaining ring Base plate Air spring shaft Negative air seal head Crown Air Spring Assembly Compression Damper Assembly Rebound Damper Assembly Brake hose guide B...

Страница 17: ...19 2021 Air cap 2018 Air spring top cap Air tube Air spring piston Top out bumper Lower leg Retainer Shaft guide Air spring shaft Crown Compression adjuster knob 2018 Air Spring Assembly Compression D...

Страница 18: ...asher Crush washer retainer Bottom bolt Rebound adjuster knob Steerer tube Retaining screw Spring top cap Lower leg Coil spring shaft Crown Preload adjuster knob Coil spring Brake hose guide Shaft gui...

Страница 19: ...und adjuster knob Steerer tube Air valve Air spring top cap Bottomless Token 32 mm black optional Upper tube Air spring piston Top out bumper Lower leg Retaining washer Wave spring Negative air piston...

Страница 20: ...taining washer Wave spring Negative air piston Crown Air Spring Assembly Compression Damper Assembly Rebound Damper Assembly Brake hose guide Detent spring Crush washer retainer All Travel spacer opti...

Страница 21: ...g top cap All Travel spacer optional Top out bumper Lower leg Negative air seal head Upper tube Crown Air tube Air Spring Assembly Compression Damper Assembly Rebound Damper Assembly Brake hose guide...

Страница 22: ...oam ring Rebound damper piston Rebound damper shaft Rebound damper seal head Retainer Maxle Stealth Rebound adjuster knob Steerer tube Air cap Air valve Air spring top cap Upper tube Air tube Air spri...

Страница 23: ...Top cap Coil spring Shaft guide Negative spring Retainer Lower leg Spring shaft Crown Preload adjuster knob Coil spring isolator Air Spring Assembly Compression Damper Assembly Rebound Damper Assembl...

Страница 24: ...Foam ring Rebound damper piston Rebound damper shaft Rebound damper seal head Retainer Maxle Stealth Rebound adjuster knob Retaining screw Preload adjuster knob Upper tube Coil spring assembly Coil sp...

Страница 25: ...Solo Air DebonAir Depress the Schrader valve and release all air pressure CAUTION EYE HAZARD Verify all pressure is removed from the fork before proceeding Failure to do so can result in injury and o...

Страница 26: ...rd to remove the lower leg If the lower leg does not slide off of the upper tube or if oil does not drain from either side the press fit of the shaft s into the lower leg may still be engaged Reinstal...

Страница 27: ...5 0 H o u r S e r v i c e L o w e r L e g S e r v i c e Remove the foam rings Clean the foam rings Replace the foam rings if worn damaged or excessively contaminated Soak the foam rings in suspension...

Страница 28: ...foam rings under the wiper seals Confirm the foam rings are installed evenly in the space under the wiper seals and do not protrude over the bushings Install the wiper springs Apply SRAM Butter grease...

Страница 29: ...Place the tip of a downhill tire lever under the wiper seal Press down on the downhill tire lever handle to remove the seal Repeat on the other side Discard the wiper seals NOTICE Keep the lower leg...

Страница 30: ...RockShox Dust Seal Installation tool Judy 30 28 mm 30 mm Dust Seal Installation Tool Recon 32 mm Dust Seal Installation Tool NOTICE Recon If the RockShox x Abbey Bike Tools installation tool is used...

Страница 31: ...n the other side NOTICE Only press the seal into the lower leg until it is flush with the top surface of the lower leg Pressing the wiper seal below the top surface of the lower leg will compress the...

Страница 32: ...art for scratches Do not scratch any sealing surfaces when servicing your suspension Scratches can cause leaks When replacing seals and o rings use your fingers or a pick to remove the seal or o ring...

Страница 33: ...d under the retaining ring Place the tips of large retaining ring pliers into the eyelets of the retaining ring Remove the retaining ring Use your finger to guide the retaining ring over the air sprin...

Страница 34: ...inspect the shaft for damage 130 mm 150 mm Remove the base plate wave spring retaining washer seal head bumper All Travel spacer if installed not pictured floating seal head and top out bumper Clean a...

Страница 35: ...ring and install it NOTICE Do not scratch the air piston Scratches will cause air to leak Remove the inner and outer o ring seals from the seal head and discard them Clean the seal head NOTICE Do not...

Страница 36: ...clean 10 mm hex wrench Insert the ball end of the wrench into the base plate and stop just below the inner o ring gland of the seal head Apply grease to the ball end of a clean 8 mm hex wrench and use...

Страница 37: ...of the upper tube Inspect the inside and outside of the upper tube for damage NOTICE Scratches on the inside surface of the upper tube can cause air to leak If an internal scratch is visible the crown...

Страница 38: ...Spare Parts Catalog at www sram com service for available air springs and All Travel spacer kits For part ordering information please contact your local SRAM distributor or dealer NOTICE Do not instal...

Страница 39: ...d Solo Air 2018 2020 30 Gold 26 2021 Judy Gold 26 2018 2021 Judy Gold 27 5 Boost 29 Boost 2021 Judy Gold 27 5 29 2018 2020 30 Gold 27 5 29 2018 2020 Recon Gold 27 5 29 2018 2020 Recon Gold 27 5 Boost...

Страница 40: ...t www sram com service for available air spring All Travel spacer and Bottomless Token kits For part ordering information please contact your local SRAM distributor or dealer A l l T r a v e l S p a c...

Страница 41: ...okens reduce air volume and create greater ramp at the end of the fork s travel Add or remove Tokens to tune your fork s bottomless feel See Air Spring Travel Change and Bottomless Tokens for the maxi...

Страница 42: ...t i o n G o l d Apply a liberal amount of grease to the inside of the upper tube from the end of the tube to approximately 60 mm into the tube Install the top out bumper onto the shaft Note 2021 Reco...

Страница 43: ...washer a new wave spring and the base plate in that order onto the air shaft Slide all the parts to the air piston until they stop Insert the air spring assembly into the upper tube Firmly push the a...

Страница 44: ...liers to push the seal head into the upper tube while installing the retaining ring into the groove Confirm the retaining ring is properly seated in the retaining ring groove by using the retaining ri...

Страница 45: ...wt Air Spring Volume mL Judy Gold 5 2 30 Gold Recon Gold Install the air spring top cap and tighten it Press down firmly when tightening the top cap 200 Hour Service Continue the 200 Hour Service wit...

Страница 46: ...2020 2021 27 5 Boost 29 Boost 150mm 80mm Positive air piston Top out bumper Negative air seal head Air shaft guide Air shaft 2018 2019 Recon RL 27 5 Boost 29 Boost 120 mm 80 mm Positive air piston Al...

Страница 47: ...s can cause leaks When replacing seals and o rings use your fingers or a pick to remove the seal or o ring Spray isopropyl alcohol on each part and clean with a clean lint free shop towel Apply Liquid...

Страница 48: ...head All Travel spacer A if installed and the top out bumper Clean the air spring shaft and inspect it for scratches Air spring internals vary by fork and travel Refer to Air Spring Service Judy Silv...

Страница 49: ...hex wrench Insert the ball end of the wrench into the seal head and stop just below the inner seal gland Apply grease to the new inner quad ring seal and insert it into the inner gland Use your finger...

Страница 50: ...ICE Do not install All Travel spacers larger than the largest specified spacer for your fork Do not install a spring assembly that exceeds the maximum travel specified for your fork Wheel Size 26 27 5...

Страница 51: ...2021 Judy Silver 27 5 29 2018 2020 30 Silver 27 5 29 2018 2021 Recon RL 27 5 29 2018 2019 Recon RL 27 5 Boost 29 Boost 2020 2021 Recon RL 27 5 Boost 29 Boost 140mm 130mm 150mm 140mm 130mm 120mm 100mm...

Страница 52: ...isopropyl alcohol on each part and clean with a clean lint free shop towel Apply Liquid O Ring PM600 or SRAM Butter grease to the new seals and o rings If a brush is used to apply grease confirm there...

Страница 53: ...mbly into the greased end of the air tube Push the air seal head into the air tube until it is firmly seated Remove the air top cap o rings Apply grease to the new o rings and install them NOTICE Do n...

Страница 54: ...to the top cap threads Insert the air assembly shaft first into the top of the upper tube Guide the air shaft through the shaft guide in the bottom of the upper tube Thread the top cap into the upper...

Страница 55: ...g R e m o v a l a n d S e r v i c e Remove the preload adjuster knob screw Remove the knob Press down firmly and squarely on the socket wrench and unthread the top cap NOTICE To avoid damage to the to...

Страница 56: ...56 Coil Spring Removal and Service Clean the coil spring and the inside and outside of the upper tube Remove the o ring from the top cap Apply grease to the new o ring and install it 3 4...

Страница 57: ...he coil spring assembly into the upper tube Install the top cap onto the spring assembly Push down firmly and squarely and thread the top cap into the upper tube Tighten the top cap NOTICE To avoid da...

Страница 58: ...nstall the preload adjuster knob Install the retaining screw and tighten it 200 Hour Service Continue the 200 Hour Service with Damper Service Judy Silver 30 Silver Recon Silver RL Recon Silver TK 4 2...

Страница 59: ...o ring Spray isopropyl alcohol on each part and clean with a clean lint free shop towel Apply Liquid O Ring PM600 or SRAM Butter grease to the new seals and o rings If a brush is used to apply grease...

Страница 60: ...R Remove the retaining screw and remote spool Remote 2018 Recon Gold RL R Loosen the remote cable stop clamp pinch bolt and remove the clamp 2a 2 5 mm 2018 30 Gold RL R 2 5 mm 2018 Recon Gold RL R 201...

Страница 61: ...y Gold RL R 2019 30 Gold RL R 2019 Recon Gold RL R Remove the retaining screw and remove the upper remote spool Loosen the set screw and remove the remote cable stop collar Remove the lower remote spo...

Страница 62: ...ining screw and remove the remote spool Unthread the compression damper top cap Remove the compression damper by pulling up firmly and slowly while gently rotating the damper in a circular motion NOTI...

Страница 63: ...r shaft into the upper tube to protect it while removing the retaining ring Remove the rebound damper seal head retaininer ring NOTICE Do not scratch the rebound damper shaft Scratches will allow oil...

Страница 64: ...d Clean the inside and outside of the upper tube and inspect it for scratches NOTICE Scratches on the inside surface of the upper tube can cause oil to leak If an internal scratch is visible the crown...

Страница 65: ...ression damper top cap and piston o rings Apply grease to the new o rings and install them Remove the seal head Clean the damper shaft and inspect it for scratches NOTICE Scratches on the shaft can ca...

Страница 66: ...s and discard them Apply grease to the new o rings and install them NOTICE When using a pick to remove o rings do not scratch the seal head Scratches will cause oil to leak Remove the rebound damper p...

Страница 67: ...67 Damper Service Install the seal head onto the rebound damper shaft 5...

Страница 68: ...alling retaining rings with the sharper edged side facing the tool will allow for easier installation and removal Install the retaining ring into the upper tube groove Confirm the retaining ring is pr...

Страница 69: ...dy Gold 2018 2021 RL 27 5 Boost RL 29 Boost 5 102 30 Gold 2018 2020 Judy Gold 2021 RL 26 85 RL 27 5 29 102 Recon Gold 2018 2021 RL 27 5 27 5 Boost RL 29 29 Boost 130 Crown Adjust Judy Gold RL 30 Gold...

Страница 70: ...s installed Remote 2018 30 Gold RL R Position the remote cable stop to the forward position Thread the top cap into the upper tube and tighten it Press down firmly when tightening the top cap Crown Ad...

Страница 71: ...screw Remote 2018 Recon Gold RL R Install the remote cable stop clamp onto the top cap with the housing guide in the 6 o clock position Tighten the pinch bolt Install the remote spool with the cable s...

Страница 72: ...from center Tighten the set screw Install the lower remote spool A onto the hex adjuster Install the upper spool with the alignment indicator dot B positioned within the range bracket C Install the sp...

Страница 73: ...r tighten the set screw Install the remote spool A onto the hex adjuster with the cable set screw B 20 40 degrees from the edge of the cable stop groove towards the front of the crown Install and tigh...

Страница 74: ...When replacing seals and o rings use your fingers or a pick to remove the seal or o ring Spray isopropyl alcohol on each part and clean with a clean lint free shop towel Apply Liquid O Ring PM600 or...

Страница 75: ...te spool retaining screw and remote spool Remote 2019 Judy Silver TK R 2019 30 Silver TK R 2019 Recon RL R 2019 Recon TK R Remove the retaining screw and remove the upper remote spool Loosen the set s...

Страница 76: ...2021 Judy Silver TK R 2020 30 Silver TK R 2020 2021 Recon RL R 2020 2021 Recon TK R Loosen the set screw and remove the remote cable stop collar Remove the retaining screw and remove the remote spool...

Страница 77: ...owly while gently rotating the damper in a circular motion NOTICE Do not force the damper out of the upper tube if there is resistance This can cause separation of the piston from the damper tube Remo...

Страница 78: ...ct it for scratches NOTICE Scratches on the shaft can cause oil to leak If a scratch is visible the rebound damper may need to be replaced Carefully remove the seal head retainer with a flat blade scr...

Страница 79: ...h the crown Clean the inside and outside of the upper tube Inspect the inside and outside of the upper tube for scratches NOTICE Scratches on the inside surface of the upper tube can cause air to leak...

Страница 80: ...new o rings and install them Apply grease to the top cap threads Remove the rebound damper piston glide ring and discard it Install a new glide ring Remove the o rings from the seal head Install new o...

Страница 81: ...threads Use a dowel if needed NOTICE Use care to avoid damaging the outer o ring Push the seal head down to the end of the upper tube While pushing the dowel down firmly against the seal head to secur...

Страница 82: ...d of the dowel and insert the rebound damper shaft into the upper tube Push the rebound damper piston into the upper tube until the piston is just below the upper tube threads Hold the dowel in place...

Страница 83: ...wt Volume mL Judy Silver 2021 TK 26 5 100 TK 27 5 TK 29 123 122 Judy Silver 2018 2021 TK 27 5 Boost TK 29 Boost 122 30 Silver 2018 2020 TK 26 100 TK 27 5 122 TK 29 123 Recon 2018 2021 RL 27 5 29 80 12...

Страница 84: ...compression damper top cap and orient the stop forward Proceed to step 6 Remote 2018 30 Silver TK R 2018 Recon RL R 2018 Recon TK R Orient the remote cable stop with the housing guide in the forward 4...

Страница 85: ...to the specified torque Press down firmly when tightening the top cap Crown Adjust Recon RL Apply a thin layer of grease onto the top cap detents Install the detent spring Crown Adjust RL TK Install...

Страница 86: ...h the cable set screw in the 8 o clock position and tighten the retaining screw 2018 Judy Silver TK R Install the remote spool with the cable set screw in the 9 o clock postion and tighten the retaini...

Страница 87: ...set screw Install the lower remote spool A onto the hex adjuster Install the upper spool with the alignment indicator dot B positioned within the range bracket C Install the spool retaining screw thre...

Страница 88: ...anent damage to the set screw threads do not over tighten the set screw Install the remote spool A onto the hex adjuster with the cable set screw B 20 40 degrees from the edge of the cable stop groove...

Страница 89: ...g assembly onto the upper tubes and slide it just enough to engage the upper bushings with the upper tubes NOTICE Make sure both wiper seals slide onto the tubes without folding the outer lip of eithe...

Страница 90: ...ilver 27 5 29 10 Judy Silver 27 5 Boost 29 Boost 6 Judy Silver 27 5 29 Coil 10 30 Gold 26 27 5 29 Solo Air 30 Silver 26 27 5 29 Coil Solo Air Recon Gold 27 5 Boost 29 Boost Solo Air 6 Recon Silver RL...

Страница 91: ...lockwise Install a new crush washer retainer and crush washer onto each bolt NOTICE Do not damage the bolt threads Do not reuse crush washers or crush washer retainers Dirty or damaged crush washers c...

Страница 92: ...use the air chart on the fork s lower leg and pressurize the air spring You may see a drop in the indicated air pressure on the pump gauge while filling the air spring this is normal Continue to fill...

Страница 93: ...93 Lower Leg Installation Clean the entire fork This concludes the service of your RockShox suspension fork 9...

Страница 94: ...xle DH Maxle Lite Maxle Lite DH Maxle Stealth Maxle Ultimate Micro Gear System Mini Block Mini Cluster Monarch Monarch Plus Motion Control Motion Control DNA MRX Noir NX OCT OmniCal OneLoc Paragon PC...

Страница 95: ...598 8 Chung Shan Road Shen Kang Hsiang Taichung City Taiwan R O C WORLD HEADQUARTERS SRAM LLC 1000 W Fulton Market 4th Floor Chicago Illinois 60607 U S A EUROPEAN HEADQUARTERS SRAM Europe Paasbosweg 1...

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Содержание Rockshox 30 Gold RL

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