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13

Caliper Piston Installation

C a l i p e r   P i s t o n   I n s t a l l a t i o n

NOTICE

DOT fluid will damage painted surfaces. If any fluid comes in contact with a painted surface (e.g. your frame) or printing on the brakes, wipe it off 

immediately and clean it with isopropyl alcohol or water. Damage to painted and/or printed surfaces by DOT fluid is not covered under warranty.

Inspect the caliper pistons for damage and replace the pistons if 

necessary.
Apply a small amount of SRAM High-Performance DOT 5.1 brake fluid 

to the circumference of each piston. Install the pistons into the caliper 

bores.

NOTICE

For the best braking performance, use only SRAM High-Performance 

DOT 5.1 brake fluid. If SRAM fluid is not available, use only DOT 5.1 or 

4 fluid. Do not use grease. Grease will prevent the pistons from fully 

retracting into the caliper bores which will reduce braking performance.

Spray isopropyl alcohol on the caliper halves and both of your gloves 

and clean them with a rag.

Add a small amount of DOT compatible grease onto the new caliper 

square body seals, then install onto the caliper.

SRAM

®

 DOT 5.1 brake fluid

SRAM DOT grease

Rubber-tipped blow gun chuck nozzle

22 mm

Содержание Guide T Caliper

Страница 1: ...Guide T Caliper GEN 0000000005632 Rev C 2019 SRAM LLC s e r v i c e m a n u a l...

Страница 2: ...lso entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed by l...

Страница 3: ...RAKE SYSTEMS SERVICE 5 CALIPER SERVICE 8 PARTS AND TOOLS NEEDED FOR SERVICE 8 CALIPER EXPLODED VIEW 8 CALIPER BRAKE PAD REMOVAL 9 CALIPER PISTON REMOVAL 10 CALIPER PISTON INSTALLATION 13 DISC BRAKE PA...

Страница 4: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing SRAM products Protect yourself Wear your safety gear...

Страница 5: ...not use mineral oil or DOT 5 fluid If the brake system has been contaminated with mineral oil or DOT 5 fluid flush all of the parts with soapy water rinse them with clean water then allow all the part...

Страница 6: ...a ziptie or a pick to pierce and remove the old seal or o ring Apply DOT grease to the new seal or o ring when instructed NOTICE Do not scratch any sealing surfaces when servicing the product Scratch...

Страница 7: ...veral times until the pistons have advanced and contact the pad spacer One piston may move faster than the other continue to squeeze the lever until the pistons touch the spacer 6 Remove the pad space...

Страница 8: ...e d f o r S e r v i c e Parts Caliper Piston Kit SRAM Guide Brake Pad Kit Safety and Protection Supplies Clean lint free rag Nitrile gloves Oil pan Safety glasses SRAM Tools Pad Spacer Tool 1 8 mm Gu...

Страница 9: ...t and hardware from the caliper then set them aside in the order that they were removed Remove the E clip from the pad retention bolt Remove the pad retention bolt from the caliper Remove the brake pa...

Страница 10: ...with isopropyl alcohol or water Damage to painted and or printed surfaces by DOT fluid is not covered under warranty Install the pad retention bolt Insert the Guide pad spacer so that it snaps onto t...

Страница 11: ...l Remove each caliper body bolt Separate the caliper body halves Set the heat shield aside Remove the caliper square body seals from the outboard side of the caliper Remove the pistons from each calip...

Страница 12: ...half Install new seals inside each caliper body half WARNING Do not scratch the seal gland with the pick Scratches could cause fluid to leak when the brake is applied which will contaminate the brake...

Страница 13: ...ount of SRAM High Performance DOT 5 1 brake fluid to the circumference of each piston Install the pistons into the caliper bores NOTICE For the best braking performance use only SRAM High Performance...

Страница 14: ...caliper NOTICE If the heat shield is not installed so that it is pushed against the caliper wall then it could interfere with brake performance Tighten each body bolt Remove the o rings from the banj...

Страница 15: ...ropyl alcohol on the caliper and clean it with a rag Visually check your work If any of the o rings protrude from the banjo fitting or banjo bolt remove and replace the o rings then repeat the install...

Страница 16: ...g You must be familiar with the power and operation of disc brakes Braking heavily when not familiar with the power and operation of disc brakes could cause you to crash which could lead to serious in...

Страница 17: ...17 This publication includes trademarks and registered trademarks of the following companies TORX is a registered trademark of Acument Intellectual Properties LLC...

Страница 18: ...8 Chung Shan Road Shen Kang Hsiang Taichung City Taiwan R O C WORLD HEADQUARTERS SRAM LLC 1000 W Fulton Market 4th Floor Chicago Illinois 60607 USA EUROPEAN HEADQUARTERS SRAM Europe Paasbosweg 14 16 3...

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