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10

installation

•  Motor  rotation  must  be  the  same  in  both  VFD  mode  and  By-pass 

mode.

•  If cable distance between the VFD and motor is greater than 100 feet 

a DV/DT output filter is recommended to avoid damage to the motor. 
100 feet distance is based on our field experience, the VFD manufac-
ture may state different distances and distance does vary depending 
on the VFD manufacture.

•  Program the VFD for variable torque output. Flux vector and constant 

torque modes may damage the gearbox.

•  Do not start and stop the motor using the safety switch at the motor. 

If the drive is being commanded to run and the load side is cycled ON 
and OFF with the safety switch this may damage the VFD.

Using a VFD in cooling applications has advantages over traditional single 
or two speed motor control. A VFD can reduce the cost of electrical energy 
being used and provide better temperature control. In addition, it reduces the 
mechanical and electrical stress on the motor and mechanical equipment. 
Electrical savings can be large during periods of low ambient temperature 
when the cooling requirement can be satisfied at reduced speeds. To benefit 
from these advantages, it is important that the drive be installed correctly.

Marley supplies VFD and VFD controls specifically designed for our cool-
ing products. If you have purchased a Marley VFD and/or controls package, 
please follow the instructions in the 

User Manual

 for that system. Most VFD 

problems can be avoided by purchasing the Marley drive system. If you are 
installing a VFD other than the Marley drive, please refer to that drives instal-
lation manual. 

Improper use of a VFD may cause damage to equipment or personal 
injury. Failure to correctly install the VFD drive will automatically 
void all warranties associated with the motor and any equipment 
that is either electrically or mechanically (directly) attached to the 
VFD drive system. The length of this warranty avoidance will be 
contingent on properly installing the VFD system and repairing any 
damage that may have occurred during its operation. SPX Cool-
ing Technologies does not assume responsibility for any technical 
support or damages for problems associate with non-Marley brand 
VFD systems. 

Changing the operational fan speed from the factory settings could 
cause the fan to operate in an unstable region which may result in 
damage to the equipment and possible injury.

 

Warning

 

Warning

Содержание Marley NC Series

Страница 1: ...NC steel cooling tower I N STALLATION OPE RATION MAI NTE NANCE Z0628276 rev A I SSU E D 05 2015 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT US E R MAN UAL...

Страница 2: ...ng tower Carefully read the manual before installation or operation of the tower and follow all instructions Save this manual for future reference Indicates presence of a hazard which can cause severe...

Страница 3: ...ranty If you have questions about the operation and or maintenance of this cooling tower and you don t find the answers in this manual please contact your Marley sales representative When writing for...

Страница 4: ...ccess platform Tower Location Space available around the tower should be as generous as possible to pro mote ease of maintenance and to permit freedom of airflow into and through the tower If you have...

Страница 5: ...es per cell The upper module includes hoisting clips at the top of the module The hoisting clips on the lower module are located near the bottom on the sides of the cold water basin All other models s...

Страница 6: ...amsandfromthetopofthebottommoduleandremoveshipping cover from bottom of top module replace fasteners at side of module to preventleaks Placetopmoduleonthetopperipheralbearingsurface factory installedg...

Страница 7: ...ropriately sized circular opening has been provided to accept a 125 ANSI B16 1 flat face flange connection Side outlet sump connection Unless otherwise specified sumps are manufactured of heavy duty F...

Страница 8: ...place of the standard elbows normally required for inlet connection and 2 provide means of regulating flow to both sides of the tower Remove the center inlet flume assembly to gain access for attachm...

Страница 9: ...t cycling the tower will cause fuses breakers or O L s to operate and will decrease motor life When using a two speed starter Motor rotation must be the same at slow speed and high speed Single windin...

Страница 10: ...ied at reduced speeds To benefit from these advantages it is important that the drive be installed correctly Marley supplies VFD and VFD controls specifically designed for our cool ing products If you...

Страница 11: ...models include a single piece fan guard NC8405 through NC8414 models include a two piece fan guard Models with extended velocity recovery cylinders do not have fan guards Improper installation of the...

Страница 12: ...s will prevent abnormal stress from being applied to the mechanical equipment and the electrical circuit components 5 Run the motor and observe the operation of the mechanical equipment Opera tion sho...

Страница 13: ...that it is 75 open at that level Continue filling the system until the water reaches a level approximately 1 8 below the lip of the overflow If tower is equipped with a standard case face outlet conn...

Страница 14: ...entoperation within these limits 6 Continue pump operation for about 15 minutes after which it is recom mended that the water system be drained flushed and refilled 7 While operating the condensing wa...

Страница 15: ...cooling tower establishes only the cold water temperature attainable under any operating circumstance 2 Air wet bulb temperature Cold water temperature will also vary with the wet bulb temperature of...

Страница 16: ...eraturebecomestoo cold switching the fan to half speed will cause the cold water temperature to rise stabilizing at a temperature a few degrees higher than before With a further reduction in water tem...

Страница 17: ...below a mini mum allowable level say 36 F to 40 F If such low temperature operation is necessary or beneficial to your process establish the minimum allowable level as follows During the coldest days...

Страница 18: ...on should not need to exceed 1 or 2 minutes Monitoring is required to determine the time required to melt accumulated ice Operating the fan in reverse at half speed for prolonged periods during subfre...

Страница 19: ...ange of the internal riser and tap for a 20 bolt with sealing washer that will be used as a plug See figures below for drilling details Normally weep holes are plugged during tower operation and plugs...

Страница 20: ...least the first eight weeks of operation pH should be controlled between 6 5 and 8 0 with hardness and alkalinity levels between 100 and 300 ppm expressed as CaCO3 Chlorine if used shall be added inte...

Страница 21: ...surfaces should be flushed by use of a moderate pressure water nozzle being careful not to cause physical damage A reliable water treatment program should be installed and maintained Filtra tion devic...

Страница 22: ...that secure the motor mount frame to the belt drive frame then loosen the retaining nuts on the two threaded rods and turn the threaded rods to apply proper tension Apply the same quantity of turns to...

Страница 23: ...f each other and level within 1 2 1 8 in 12 in order to not adversely affect belt and sheave life Alignment can be achieved by placing a straight edge across the sheaves making sure that it is level a...

Страница 24: ...s recommended that you read them thoroughly Where discrepancies may exist the separate Service Manuals will take precedence The following is recommended as a minimum routine of scheduled mainte nance...

Страница 25: ...pment by hand grease the bearings until a bead forms around the seals Mobil SHC 460 grease is recommended Semi Annually If equipped check the belt tension and condition If equipped check Geareducer oi...

Страница 26: ...ctions Motor located outside plenum option Open and lock out disconnect switch to make certain motor cannot be started 1 Remove guard as shown Opposite end motor bearing is accessible from outside the...

Страница 27: ...s a need to have the tower painted If relatively bright metal can be exposed by cleaning consider that the galvanizing has remained effective Unless there is evidence of a generalized failure of the g...

Страница 28: ...eds and maintain consistently optimum thermal performance capability They are available by contacting your Marley sales representative Replacementparts Acompletestockofpartsandcomponentsismaintained a...

Страница 29: ...es if equipped Check for oil leaks in hoses or fittings x R x Belt drive if equipped Fan shaft bearing lubrication every 3 mo every 3 months every 3 months Check and tighten support fasteners x Check...

Страница 30: ...anced voltage Check voltage and current of all three lines against nameplate values Overload Check fan blade pitch See Fan User Manual Check for drag in fan drivetrain as from damaged bearings Wrong m...

Страница 31: ...foreign substance in circulating water system Insufficient blowown See Water Treatment section of this manual Water treatment deficiency Consult compentent water treating specialist See Water Treatmen...

Страница 32: ...safety cages may also require field installation If installation details are not covered in the NC Field Installation Manual a separate installation drawing or manual for each purchased option is inc...

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