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MODEL

1130

1350

1550

2100

3000

MAINTENANCE KITS

NGF Filtration

Year 2 Maintenance Kit

Elements, O-Rings, Muffler

Cores, Drain

NGFDK2-20

NGFDK2-22

Year 3 Maintenance Kit

All the contents of the 2 Year

Kit, Moisture Indicator, Pilot

Air Filter Cartridge, Pressure

Switches, Valve Repair Kits

NGFDK3-20

NGFDK3-22

Year 4 Maintenance Kit

Elements, O-Rings, Muffler

Cores, Drain, Desiccant

Evaluation Kit

NGFDK4-20

NGFDK4-22

Year 5 Maintenance Kit

Elements, O-Rings, Muffler

Cores, Drain, Desiccant Kit

NGFDK5-20

NGFDK5-22

HF Filtration

Year 2 Maintenance Kit

Elements, O-Rings, Muffler

Cores, Drain

HDK2-20

HDK2-22

HDK2-24

HDK2-26

HDK2-28

Year 3 Maintenance Kit

All the contents of the 2 Year

Kit, Moisture Indicator, Pilot

Air Filter Cartridge, Pressure

Switches, Valve Repair Kits

HDK3-20

HDK3-22

HDK3-24

HDK3-26

HDK3-28

Year 4 Maintenance Kit

Elements, O-Rings, Muffler

Cores, Drain, Desiccant

Evaluation Kit

HDK4-20

HDK4-22

HDK4-24

HDK4-26

HDK4-28

Year 5 Maintenance Kit

Elements, O-Rings, Muffler

Cores, Drain, Desiccant Kit

HDK5-20

HDK5-22

HDK5-24

HDK5-26

HDK5-28

REPLACEMENT PARTS

SAFETY

STOCK

DRYER

QTY.

ID# DESCRIPTION

Purge/Repressurization Valve Assembly

3152394

3152093

3151607

Pilot Valve for NEMA 4, 4X (valve only)

4009880

Pilot Valve for NEMA 4, 4X (coil only)

4009810

Inlet Shuttle Valve

3163014

3163013

Outlet Shuttle Valve

3163014

3163013

Pressure Relief Valve

7400684

3100938

Adjustable Purge Rate Valve

1197250

1196182

1182391

Purge Gauge Pressure Regulator

3204277

Purge Muffler

3126355

4005564

3137925

Muffler Insert

3097672

4005551

3138218

Strainer

3155579

3155580

Purge Orifice

3163540

3163546

3163561

3163575

3147693

Moisture Indicator

4003167

Pilot Air Filter Replacement Cartridge

3158592

Tower Pressure Gauge

3160138

Purge Gauge

3249310

Pressure Switch

4006380

Control - Timer

3161779

Control - Level 1 (Fixed Cycle)

3204518

Control - Level 2 (Fixed & Demand Cycle)

3204519

Thermistor

4011143

Desiccant Evaluation Kit

3150628

NOTES:

1. Parts and Maintenance Kits are for standard builds only. Please contact the factory with your dryer serial number for assistance on identifying spare parts and maintenance kits for your specific unit.

2. All quantities for one dryer.

3. ID# correspond to P&ID legend (* Not pictured in diagrams.)

4. CF - Consult Factory

Phone: 1+ 724-745-1555

FAX: +1 724-745-6040

Email: [email protected]

Web: www.hankisonintl.com

Содержание Hankinson HHE Series

Страница 1: ...HHS 60 HHS 90 40 SCFM 60 SCFM 90 SCFM 40 60 90 HHE 115 HHE 165 HHE 260 HHL 115 HHL 165 HHL 260 HHS 115 HHS 165 HHS 260 115 SCFM 165 SCFM 260 SCFM 115 165 260 HHE 370 HHE 450 HHE 590 HHL 370 HHL 450 HH...

Страница 2: ...VING UNPACKING 1 3 DESCRIPTION 2 4 INSTALLATION 7 5 CONTROLLERS GENERAL 15 6 CONTROLLER TIMER BASED 17 7 CONTROLLER LEVEL 1 20 8 CONTROLLER LEVEL 2 31 9 OPERATION 48 10 MAINTENANCE 54 11 TROUBLESHOOTI...

Страница 3: ...aims are not our responsibility as our terms are F O B point of shipment 1 GENERAL SAFETY INFORMATION 1 1 Pressurized Devices This equipment is a pressure containing device Do not exceed maximum opera...

Страница 4: ...heat of adsorption and is stored in the bed for use during regeneration Desiccant is regenerated by driving off desorbing the water collected on its surface Pressure swing also called heatless or heat...

Страница 5: ...o repressurize slowly Adequate repressurization time is allowed so that tower 4B is fully repressurized before tower switchover After a controlled time period purge and repressurization valve 9A norma...

Страница 6: ...uate repressurization time is allowed so that tower 4B is fully re pressurized before switchover After a controlled time period air inlet switching valve 3B normally open opens and inlet switching val...

Страница 7: ...repressurization time is allowed so that tower 4B is fully re pressurized before switchover After a controlled time period air inlet switching valve 3B normally open opens and inlet switching valve 3...

Страница 8: ...emperature rise to occur depends on flow rate At 100 flow the temperature rise takes 5 minutes at 50 flow it takes 10 minutes NOTE If after 30 minutes the bed temperature has not risen to the calculat...

Страница 9: ...ovide a reservoir of stored air for response to system demands in excess of compressor capacity Size and location of receivers in the compressed air system need to be considered carefully Flows must n...

Страница 10: ...UGE MOISTURE INDICATOR RIGHT CHAMBER PRESSURE GAUGE CONTROL ENCLOSURE DESICCANT DRAIN PORT G H P AIR OUTLET 7 8 X 1 1 4 SLOT TYP 4 PLCS 22mm 32mm A L MAX F N MAX P AIR INLET TOP VIEW FRONT VIEW RIGHT...

Страница 11: ...58 M 35 35 35 41 41 41 42 42 N 49 64 81 57 57 75 65 73 P 1 NPT 1 NPT 1 NPT 1 NPT 1 NPT 2 NPT 2 NPT 2 NPT WT LBS 365 445 575 685 685 1010 1215 1350 DIMENSIONS IN MILLIMETERS MODEL 40 60 90 115 165 260...

Страница 12: ...ROL ENCLOSURE RIGHT CHAMBER PRESSURE GAUGE PURGE PRESSURE GAUGE MOISTURE INDICATOR DESICCANT FILL PORT 7 8 X 1 1 4 SLOT TYP 4 PLACES 22mm 32mm A B LEFT CHAMBER PRESSURE GAUGE LIFTING LUG PURGE PRESSUR...

Страница 13: ...59 59 59 67 N 104 107 112 115 120 117 119 125 P 2 NPT 2 NPT 2 NPT 3 FLANGE 3 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE WT LBS 1473 2134 2414 2875 3722 4167 4417 9010 DIMENSIONS IN MILLIMETERS MODEL 590 750 93...

Страница 14: ...INE OF CUSTOMER INLET OUTLET CONNECTIONS LIFTING LUG PURGE PRESSURE ADJUSTMENT VALVE LEFT CHAMBER PRESSURE GAUGE DESICCANT FILL PORT MOISTURE INDICATOR PURGE PRESSURE GAUGE RIGHT CHAMBER PRESSURE GAUG...

Страница 15: ...9 7 16 H 115 13 16 116 3 16 J 36 3 16 38 7 8 L 100 105 M 88 89 N 124 124 P 6 FLANGE 6 FLANGE WT LBS 9900 12000 DIMENSIONS IN MILLIMETERS MODEL 4100 5400 A 2106 2372 B 1053 1186 C 32 32 D 1511 1613 E 7...

Страница 16: ...d outlet piping as indicated NOTE All piping must be supported so as not to bear on the dryers or filters 4 10 Isolation Valves If isolation or bypass valves are installed care must be used to ensure...

Страница 17: ...age Desiccant Dryer Controllers Timer Controller Level 1 Fixed Cycle Only Level 2 Fixed Cycle and APSS Category Feature General AC Input Voltage 100 240 VAC 50 60 Hz See NOTE 1 AC Input Voltage 85 264...

Страница 18: ...ower is restored after an interruption 4 Level 1 Level 2 Controllers The service reminder LEDs indicate that it is time to perform preventive maintenance on the a filters and drains b valves or c desi...

Страница 19: ...rent AC input power connection of 100 240VAC 1 ph 50 60 Hz can be made at terminals mounted within the control enclosure See reference figures for proper polarity Program Step 1 2 3 4 5 6 7 8 Left tow...

Страница 20: ...nel Overlay Timer Based Controller NOTE Figure is representative of Models 40 through 3000 WARNING Disconnect the main power supply before removing this cover Power ON Light Left Tower DRYING Light Ri...

Страница 21: ...E BLACK Live Neutral Earth 100 240v 50 60 Hz FUSE 5 x 20mm 1 Amp Slow Blow FUSE 5 x 20mm 1 Amp Slow Blow VOLTAGE LABEL SUPPLY INPUT TERMINALS 100 240V 50 60 Hz TOP CONTROL TIMER BOARD BASE EARTH POSIT...

Страница 22: ...ls and there are no alarms The coil is de energized when power is removed or when an alarm condition exists The common alarm is designed to activate on a either a dryer fault condition or a service re...

Страница 23: ...filter LEDs amber 7 3 3 2 Desiccant Service When the service interval for desiccant has expired the following LEDs will blink Service LED amber Both tower regenerating LEDs amber The service function...

Страница 24: ...purge valve LED On valve open Off valve closed Left tower regenerating LED Filter service maintenance LED Operating mode LEDs ISO Class 1 4 Operating mode selector switch Power On LED Power On Off Swi...

Страница 25: ...pproximately 2 seconds The current ISO Class LED will remain illuminated and the Manual cycle mode LED will illuminate When in the Manual cycle mode the dyer can be advanced one step at a time using t...

Страница 26: ...3 13 05 33 08 41 00 40 02 25 04 33 07 29 10 01 05 03 37 06 14 09 46 00 44 02 43 05 07 08 25 0 01 12 04 00 06 55 10 50 00 48 03 00 05 40 09 20 t4 all 02 00 05 00 08 00 12 00 02 00 05 00 08 00 12 00 t5...

Страница 27: ...w tower pressured open1 open1 Right tower regenerating Fail to de pressurizee closed1 Right tower regenerating Fail to re pressurizef open2 NOTE Stop cycle on fault Comments 1 Check for fault conditio...

Страница 28: ...6 43 44 41 G Y Y G Y G Y SERVICE REMINDER 1 PILOT AIR FILTER PRESSURE SW 2 RIGHT TOWER CLOSED SERVICE REMINDER 2 AFTER FILTERS RIGHT TOWER DRYING ENERGY SAVINGS 70 MAIN SERVICE REMINDER COMMON ALARM P...

Страница 29: ...Z PE NEU HOT JUMPER JUMPER PINS JUMPER BASE JUMPER OFF JUMPER ON ENCLOSURE INTERIOR AC TO DC POWER SUPPLY RED WIRE TO TB4 18 BLK WIRE TO TB4 19 CONTROL BOARD TB1 TB2 TB3 TB4 TB5 1 2 3 4 5 6 7 8 9 10 1...

Страница 30: ...11L RIGHT PURGE VALVE OPEN GREEN 12L RIGHT TWR DRYING GREEN 13L POWER ON LED GREEN 14L MAIN SERVICE REMINDER AMBER 15L COMMON ALARM RED 16L PRESS SWITCH 2 R TWR CLOSED GREEN 17L ENERGY SAVINGS LEDS G...

Страница 31: ...29 Figure 7 4 Panel Layouts Level 1 Controller continued from previous page 47 63 HZ 85 264 VAC 11 5 28 VDC...

Страница 32: ...18 0 181 4 6 0 312 7 9 PG 9 0 599 15 2 3 SOLENOID LEFT PURGE VALVE 2 18 0 181 4 6 0 312 7 9 PG 9 0 599 15 2 4 SOLENOID LEFT INLET VALVE 2 18 0 181 4 6 0 312 7 9 PG 9 0 599 15 2 5 SOLENOID RIGHT PURGE...

Страница 33: ...ists The common alarm is designed to activate on a either a dryer fault condition or a service reminder or b a dryer fault condition only This is user selectable For the common alarm to activate on ei...

Страница 34: ...Jumper JP6 Common Alarm Jumper JP6 is installed in the OFF position to enable both dryer fault alarms and service alarms to activate the common alarm This is the default configuration Install jumper...

Страница 35: ...D On switch closed Off switch open Left tower drying LED Left purge valve LED On valve open Off valve closed Left tower regenerating LED Filter service maintenance LED Vacuum Fluorescent Text Display...

Страница 36: ...i 2000 hours for filters ii 4000 hours for desiccant iii 2000 hours for valves NOTE Time continues to accumulate as long as power is supplied to the controller whether the controller is switched on or...

Страница 37: ...s a brief description of each alarm 1 Left or right tower drying low pressure Pressure switch open during drying cycle 2 Left or right tower regenerating high pressure Pressure switch closed while pur...

Страница 38: ...ER SENSOR UNDER RANGE 8 9 1 10 Alarm Mode Screen 7 Left Tower Lower Sensor Thermistor Over Range ALARM LEFT TOWER LOWER SENSOR OVER RANGE 8 9 1 11 Alarm Mode Screen 8 Right Tower Drying Low Pressure O...

Страница 39: ...rly Inspect pilot air filter element Check filter monitors if equipped 8 9 2 2 Service Mode Screen 2 Service desiccant SERVICE DRYER DESICCANT Check moisture indicator or outlet dew point and inspect...

Страница 40: ...right that corresponds to the temperature display Press to advance to screen 4 8 11 4 Test Mode Screen 4 Step 4 TEST MODE STEP 4 XX C XXX F The left tower drying light is blinking to indicate the ther...

Страница 41: ...oid see NOTE 1 off on on on off off off off Right purge solenoid off off on off off off off off Inlet shuttle valve see NOTE 2 open to left chamber open to right chamber Left inlet valve see NOTE 1 op...

Страница 42: ...08 00 12 00 t5 02 02 05 02 08 02 12 02 02 02 05 02 08 02 12 02 t6 02 06 05 06 08 06 12 06 02 06 05 06 08 06 12 06 t7 03 12 09 00 14 55 22 50 02 48 08 00 13 40 21 20 t8 04 00 10 00 16 00 24 00 04 00 1...

Страница 43: ...ult Comments 1 Check for fault condition at 15 25 35 seconds into the half cycle no If the fault condition is clear for 1 cycle the alarm LED stays on without blinking and the alarm message continues...

Страница 44: ...137 142 145 143 144 141 140 139 138 132 136 135 134 133 131 130 129 128 126 125 124 123 121 122 120 119 118 116 117 115 114 113 110 111 112 109 108 107 J1 1 J1 34 5 J1 4 J1 2 J1 33 J1 13 SERVICE MAIN...

Страница 45: ...oint to Point Diagram Level 2 Controller continued on next page 3 2 1 5 4 8 7 6 J2 RPB ENCLOSURE DOOR ENCLOSURE DOOR INTERIOR REMOTE PUSHBUTTON SWITCH CONNECTIONS 1 7 8 6 5 4 3 2 ALARM_RESET POWER ON...

Страница 46: ...D JP7 NOT USED 150 PSIG 250 PSIG NO YES DEFAULT 1 2 9 8 7 6 5 4 3 19 18 17 16 15 14 13 12 11 10 20 21 22 23 24 25 26 27 28 29 35 39 38 37 36 34 33 32 31 30 40 41 TB4 TB3 TB2 TB1 NOTES 1 SEE FIGURE 8 5...

Страница 47: ...R 1 PILOT AIR FILTER AMBER 8L SERVICE REMINDER 2 AFTER FILTERS AMBER 10L RIGHT TOWER REGENERATING AMBER 11L RIGHT PURGE VALVE OPEN GREEN 12L RIGHT TOWER DRYING GREEN 13L POWER ON INDICATOR GREEN 14L M...

Страница 48: ...C8 C7 C6 U1 C28 Y1 U5 J4 C21 J5 R21 L4 L5 F1 C11 R15 C22 L3 R16 1 R52 L2 C10 C5 J3 J1 J2 C13 JP8 JP7 JP6 JP5 JP4 JP3 JP2 JP1 R10 R9 R8 R7 R6 R5 R4 R3 R2 R1 C14 C1 U3 U4 C15 R14 C18 C20 U8 C39 C33 C29...

Страница 49: ...9 0 250 6 4 PG 7 0 492 12 5 4 THERMISTOR 2 RIGHT TOWER UPPER 2 22 0 114 2 9 0 250 6 4 PG 7 0 492 12 5 5 THERMISTOR 3 LEFT TOWER LOWER 2 22 0 114 2 9 0 250 6 4 PG 7 0 492 12 5 6 THERMISTOR 4 RIGHT TOW...

Страница 50: ...he required pressure The purge pressure adjustment valve on Models 40 through 3000 is a quarter turn ball valve located in the smaller bypass line of the upper piping of the dryer Refer to Figures 4 2...

Страница 51: ...either tower fails to pressurize or de pressurize to the required levels at the proper time Refer to Section 7 4 3 and Table 7 4 NOTE Alarm will activate if dryer is energized without being pressurize...

Страница 52: ...rating sequence Level 1 Controllers The operating sequence for dryers equipped with Level 1 Controllers appears in Tables 7 3 and 7 4 9 3 3 Operating sequence Level 2 Controllers The operating sequenc...

Страница 53: ...purge repressurization cycle It includes the maximum purge flow for a portion of the purge repressurization time and the volume of air used for repressurization averaged over the cycle time For avera...

Страница 54: ...3 2 2 2 1 2 1 2 1 2 0 1 9 ISO CL 3 16 min psig 18 17 16 15 14 13 35 33 32 30 29 28 27 26 25 25 24 23 23 22 barg 1 2 1 2 1 1 1 0 1 0 0 9 2 4 2 3 2 2 2 1 2 0 1 9 1 9 1 8 1 8 1 7 1 7 1 6 1 6 1 5 ISO CL 4...

Страница 55: ...134 0 134 0 134 10 0 135 0 133 0 131 0 129 0 128 0 127 0 126 0 126 0 125 0 125 0 125 0 125 0 125 0 125 20 0 122 0 120 0 119 0 118 0 117 0 116 0 116 0 116 0 115 0 115 0 115 0 116 0 116 0 116 30 0 110...

Страница 56: ...ow rate of less than 50 of maximum rated inlet capacity until the desiccant has regenerated fully 10 2 Purge Mufflers Purge mufflers should be checked regularly changed annually Muffler disseminator e...

Страница 57: ...ycle Verify removal of voltage to pilot solenoid valve Verify proper actuator operation This is a spring assisted normally closed valve Check valve for obstruction or seat damage Insufficient purge fl...

Страница 58: ...RIGHT CHAMBER REMOVED FOR CLARITY REAR VIEW 7 16 2 9 10 14 8 1 3 5 6 12 10 4 13 11 13 15 16 AIR IN LEFT TOWER RIGHT TOWER AIR OUT Models 40 through 450 Phone 1 724 745 1555 FAX 1 724 745 6040 Email ha...

Страница 59: ...6223 1 1 4 Outlet Shuttle Valve 3206222 3206222 3206222 3206222 3206222 3206223 3206223 3206223 1 5 Pressure Relief Valve 4010063 4010063 4010063 4010063 4010063 4010063 4010063 4010063 1 6 Adjustable...

Страница 60: ...AIR IN 11 14 13 13 15 10 10 5 1 2 16 7 16 12 9 8 3 LEFT TOWER RIGHT TOWER FRONT VIEW REAR VIEW SIDE VIEW RIGHT CHAMBER REMOVED FOR CLARITY Phone 1 724 745 1555 FAX 1 724 745 6040 Email hankison americ...

Страница 61: ...nlet Shuttle Valve 3206223 3206223 3206223 1 4 Outlet Shuttle Valve 3206223 3206223 3206223 1 5 Pressure Relief Valve 7400684 7400684 7400684 1 6 Adjustable Purge Rate Valve 7401510 7401510 1197250 1...

Страница 62: ...HT SIDE VIEW RIGHT CHAMBER REMOVED FOR CLARITY REAR VIEW 5 12 9 8 13 4 15 13 14 11 6 3 7 16 10 10 2 1 16 LEFT TOWER RIGHT TOWER AIR OUT AIR IN Phone 1 724 745 1555 FAX 1 724 745 6040 Email hankison am...

Страница 63: ...163013 3163013 3163013 1 1 4 Outlet Shuttle Valve 3163014 3163014 3163013 3163013 3163013 1 5 Pressure Relief Valve 7400684 7400684 7400684 3100938 3100938 1 6 Adjustable Purge Rate Valve 1197250 1197...

Страница 64: ...12 11 13 7 11 6 2 14 1A 1 2A 2B 8 FLOW FLOW FLOW FRONT VIEW SIDE VIEW RIGHT CHAMBER REMOVED FOR CLARITY REAR VIEW FLOW 8 3 4 5 LEFT TOWER RIGHT TOWER Phone 1 724 745 1555 FAX 1 724 745 6040 Email hank...

Страница 65: ...4009988 1 2 5 Pressure Relief Valve 4010073 4010074 4 6 Adjustable Purge Rate Valve 7402959 7402959 1 Pilot Air Pressure Regulator 4010029 4010029 1 Purge Gauge Pressure Regulator 3204277 3204277 1 7...

Страница 66: ...s _____________________________________________________________________________________________________________ Delta P devices ________________________________________________________________________...

Страница 67: ...e performed on the product by anyone other than the manufacturer must first be authorized by the manufacturer Unauthorized service voids the warranty and any resulting charge or subsequent claim will...

Страница 68: ...mericas spx com www hankisonintl com Improvements and research are continuous at SPX Specifications may change without notice ISSUED 03 2014 Form No 3162258 Revision H COPYRIGHT 2014 SPX Corporation H...

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