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19

APV_DE3_UK-7_082017.indd

UK

Double Seat Valve

DELTA DE3

Instruction manual: UK - rev. 7

APV

12.  Service Instructions

12.5.  Installation of valve insert

1. 

Carefully place the valve insert in the valve housing until the screw 

stops.

2. 

Remove the pulling screw and carefully press the valve insert into 

the housing.

3. 

Screw in the screws (7) and tighten them crosswise. 

4.  CU design:  

Place the control unit and fasten it.

5. 

Install the pneumatic air and cleaning lines.

6. 

Install the valve position indicator.  

 

 

 

Release the union nut and slide the proximity switches into the 

socket until they stop. 

7. 

Tighten the proximity switches with the nut.

Содержание APV DELTA DE3

Страница 1: ...APV DELTA DE3 DOUBLE SEAT VALVE FORM NO 170731 REVISION UK 7 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT INSTRUCTION MANUAL Scan for DE3 Valve Maintenance Video...

Страница 2: ......

Страница 3: ...SI2 UF R3 VRA H in the nominal diameters DN 10 150 ISO 1 2 4 and 1 Sh5 6 Sh5 and the valve manifolds installed thereof meet the requirements of the Directives 2006 42 EC superseding 89 392 EEC and 98...

Страница 4: ......

Страница 5: ...ructions 8 Dimensions Weights 10 9 Technical Data 11 13 9 1 General data 9 2 Compressed air quality 9 3 Kvs values in m h 9 4 Air consumption Closing times 9 5 Valve stroke open closed 10 Materials 13...

Страница 6: ......

Страница 7: ...your attention to important directions for operating safety You will find it wherever the activities described are bearing risks of personal injury Disconnect electrical and pneumatic connections Depr...

Страница 8: ...er Defective actuators must be returned to your SPX FLOW partner for their professional disposal and free of charge for you Please address to your local SPX FLOW representative 3 Intended Use The inte...

Страница 9: ...ssurized drain of fluid residues via the annular cleaning gaps in the seat area Separation of two line passages by two balanced and independently operating valve slides with intervening leakage chambe...

Страница 10: ...L which is situated between the two valve shafts provides for a free and absolutely depressurized discharge to the bottom The valve shafts are balanced and thus safe against pressure hammers 4 3 Valv...

Страница 11: ...ion 5 2 Control Unit The installation of a control unit on the DE3 valve is possible Start up assembly and dismantling of the different designs are described in the corresponding instruction manual Th...

Страница 12: ...whole leakage chamber Under standard conditions 15 valves DN 40 100 1 5 4 10 valves DN 125 150 6 can be cleaned via one spray distribution line DN 25 6 2 1 Cleaning recommendation on intervals and spr...

Страница 13: ...es The following flushing liquids are permissible hot water slightly sour to avoid lime residues max 85o C common CIP liquids max 80o C supply pressure at CIP cleaning connection min 1 bar max 3 bar f...

Страница 14: ...certified welders DIN EN ISO 9606 1 Seam quality DIN EN ISO 5817 Welding The welding of the valve housings must be undertaken in such a way that the valve body is not deformed The preparation of the...

Страница 15: ...120 188 106 599 5 751 680 274 14 6 100 357 508 156 141 100 120 188 125 638 789 710 303 15 5 125 426 584 176 189 125 130 230 150 752 910 747 342 30 8 150 478 636 189 204 150 150 264 175 842 1000 978 39...

Страница 16: ...0 6 10x1 mm air connection for hose 6x1mm max pneumatic air pressure 10bar min pneumatic air pressure 6bar Use dry and clean pneumatic air only 9 2 Compressed air quality Compressed air quality Qualit...

Страница 17: ...0 9 1 5 2 5 40 1 5 1 1 1 5 2 5 50 2 1 3 1 5 2 5 65 2 5 1 3 1 5 2 5 3 1 3 1 5 2 5 80 2 3 3 0 4 0 100 4 2 3 3 0 4 0 125 4 0 5 0 6 0 150 6 6 4 8 0 9 0 9 3 Kvs values in m h DN 40 57 46 23 25 50 120 95 4...

Страница 18: ...15 5 18 21 2 43 39 65 21 5 18 21 2 43 39 3 27 6 18 21 2 43 39 80 31 5 23 36 2 48 44 100 4 50 5 23 36 2 48 44 125 69 5 29 42 7 54 50 150 6 86 5 37 54 7 62 58 10 Materials Product wetted parts 1 4571 1...

Страница 19: ...must not be cleaned with products containing abrasive or polishing substances Especially the valve shafts must not be cleaned with such agents under any circumstances Damage of the valve shaft can pro...

Страница 20: ...cleaning lines discharge the pipes if possible 2 Remove the pneumatic air line and the flushing connection lines 3 Release the nut of the proximity switch holder 35 and pull off the proximity switch...

Страница 21: ...y disc 13 with a spanner SW24 prevents the upper shaft 5 from turning 7 Lift off the main cylinder 10 with spring cylinder 8 and shaft bearing 23 maintenance of spring cylinder see 12 3 8 Dismantling...

Страница 22: ...om the spring cylinder 8 2 Press the piston rod out of the main cylinder Remove the cover and the piston with piston rod 3 Draw the piston rod out of the piston 4 Remove the quadring in the piston and...

Страница 23: ...ructions for Seat Seals Seals are symmetric 6 Slide the upper shaft through the shaft bearing and the actuator Screw up the upper shaft and actuator with the safety nut 12 and safety disc 13 Tightenin...

Страница 24: ...e screw stops 2 Remove the pulling screw and carefully press the valve insert into the housing 3 Screw in the screws 7 and tighten them crosswise 4 CU design Place the control unit and fasten it 5 Ins...

Страница 25: ...e wide side to the front from the top through the housing intermediate ring into the lower housing by means of the assembly tool fig 1 3 Round off the PTFE by means of the assembly mandril fig 2 I and...

Страница 26: ...union 8 1 4 8 ref No 000 08 63 372 93 H312957 14 Special Accessory Shaft flushing The valve is prepared for the shaft flushing The required construction kit is available as accessory Construction kit...

Страница 27: ...entially into the groove by means of an assembly tool use screw driver with round edges Place the assembly tool at the upper seal shoulder To get an even fit of the seal proceed step by step 3 1 Press...

Страница 28: ...essure in upper housing Leakage from the leakage chamber of the lower valve shaft Replace upper seat seal 28 Valve closed and pressure in lower housing Remove spray connection Leakage from the leakage...

Страница 29: ...Lists The reference numbers of the spare parts for the different valve designs and sizes are included in the attached spare parts drawings with corresponding lists Please indicate the following data...

Страница 30: ......

Страница 31: ...Peters Trytko Datum Blatt Gepr ft Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zu...

Страница 32: ...09 Name Peters RN 01 053 71 Blatt 2 von 13 quantity Beschreibung item description Hauptzylinder Main actuator 1 1 9 4 1 Zugstange DE34 1 2 3 4S Housing 13 1 1 4301 H169068 16 21 426 42 H169033 67 03 0...

Страница 33: ...ain actuator 19 1 Kolbenstange 1 4301 1 Spacer bush POM 1 4301 H77515 58 33 493 33 58 01 329 63 H150898 58 33 493 73 H77514 58 01 048 23 H76309 ref no H168233 58 33 016 23 16 24 127 93 H170526 WS Nr W...

Страница 34: ...atum 4 von 13 Name 58 33 132 93 ref no pos Menge quantity Beschreibung Material DN25 H154913 08 05 066 93 08 60 750 93 H208825 58 06 295 64 H77039 item description material WS Nr ref no 27 1 DN40 3 EP...

Страница 35: ...nge quantity Beschreibung item 1 ref no ref no ref no CU41 M AS I extended 1 PA6 6 GF30 schwarz material WS Nr 58 34 660 00 FPM Ventileinsatz Valve insert WS Nr description DN25 1 4404 HNBR Valve inse...

Страница 36: ...08 16 Trytko Trytko Gepr ft WS Nr WS Nr WS Nr ref no ref no 16 66 476 47 16 66 501 47 16 66 551 47 16 66 526 47 16 66 626 47 09 40 115 93 H168322 16 66 651 47 H170239 H170244 H170245 H170241 H170240 H...

Страница 37: ...quantity Beschreibung item description Material 2 5 RN 01 053 71 DN100 4 Name Gepr ft Blatt 7 von 13 Gepr ft Datum Ersatzteilliste spare parts list Datum 11 09 21 06 16 Name Doppelsitzventil DE3 DN40...

Страница 38: ...087 15 H118903 31 1 1 4301 Sicherungsmutter M10x1 Self locking nut 08 60 005 93 32 1 PE Entl ftungsstopfen G1 8 Venting plug H16218 08 60 750 93 08 63 003 13 33 1 PVDF schwarz G Verschraubung G1 8 8x...

Страница 39: ...29 37 39 nur im kompletten Dichtungssatz erh ltlich Item 22 24 25 26 27 28 29 37 39 available as complete seal kits only 1 Dichtungssatz Ventileinsatz 16 36 557 69 16 36 532 69 H171577 H171578 FPM H1...

Страница 40: ...09 Name Peters Gepr ft RN 01 053 71 Blatt SPX FLOW Germany 10 Lock washer 1 4301 Hauptzylinder Main actuator Sicherungsscheibe item description quantity Beschreibung 1 1 4301 Stop nut 12 1 10 1 Vesta...

Страница 41: ...eibung item description ref no ref no ref no ref no Material DN125 5 DN150 6 material WS Nr WS Nr WS Nr ref no 16 02 022 17 65 01 152 13 M10x105 H316011 65 01 100 15 H174144 M8x90 H172966 14 4 A2 70 1...

Страница 42: ...st Datum 11 09 21 06 16 08 08 16 21 09 16 von 13 C Keil Doppelsitzventil DE3 DN40 150 1 5 6 Double seat valve DE3 DN40 150 1 5 6 Name Peters Trytko Gepr ft Blatt 12 Trytko Datum RN 01 053 71 Gepr ft p...

Страница 43: ...F30 schwarz 08 48 602 93 H320476 08 75 020 53 H16516 58 34 695 00 16 36 607 59 FPM 58 34 691 00 1 4404 FPM Ventileinsatz Valve insert Ventileinsatz Valve insert Luftschlauch Ventileinsatz PA6 6 GF30 s...

Страница 44: ......

Страница 45: ...Germany Blatt 1 von 5 Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadenser...

Страница 46: ...WS Nr 09 40 115 93 H168322 WS Nr WS Nr Trytko Ersatzteilliste spare parts list Doppelsitzventil DE3 1 5 4 Sh5 Double seat valve DE3 1 5 4 Sh5 21 06 16 Datum 1 1 PP Name ref no ref no ref no Gepr ft p...

Страница 47: ...ref no 58 01 760 83 RN 01 053 71 4 H149620 H150708 4Sh5 ref no ref no 65 01 104 15 M8x85 H172965 16 02 022 17 58 33 016 23 58 33 017 23 58 33 140 23 H76868 H76869 Blatt Datum 3 Piston 16 02 020 17 58...

Страница 48: ...007 93 ref no WS Nr ref no WS Nr 29 1 27 1 NBR 3 Seat seal EPDM item description material WS Nr 3 EPDM FDA konform Menge quantity Beschreibung Straigh union Cap Doppelsitzventil DE3 1 5 4 Sh5 Double...

Страница 49: ...F30 schwarz Air hose Doppelsitzventil DE3 1 5 4 Sh5 Double seat valve DE3 1 5 4 Sh5 1 4404 EPDM PA 12W Valve insert Ventileinsatz 6x1 A x I 6x4 1 4404 HNBR 58 34 663 01 58 34 691 01 1 EPDM Dichtungssa...

Страница 50: ......

Страница 51: ...Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadensersatz und kann strafrechtliche Folgen h...

Страница 52: ......

Страница 53: ...vielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadensersatz und kann strafrechtliche Folgen haben...

Страница 54: ...changes without notice or obligation Design features materials of construction and dimensional data as described in this manual are provided for your information only and should not be relied upon unl...

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