SPX FLOW APV DELTA AP1 Скачать руководство пользователя страница 5

1

APV_AP1_UK-1_102018.indd

UK

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

AP1, APT1 - actuated design  

RN 01.064.8

AP1, APT1 - manual design  

RN 01.064.8-1

 

General Terms 

2

2. 

Safety Instructions 

2

3. 

Intended Use 

2

4. 

Mode of Operation 

3

4.1 

General terms

5. 

Auxiliary Equipment 

4

5.1 

Valve position indication/proximity switch

5.2 

Valve position indication/micro switch

6. Installation 

5

6.1 

Welding instructions

6.2 

Dimensions in mm for tank bore

7. 

Dimensions  

6

7.1 

Dimensions AP1

7.2 

Dimensions APT1

7.3 

Weights in kg

8.  

Technical Data  

8

8.1 

General terms

8.2 

Specification of compressed air quality

8.3 

Closing times 

8.4 

Valve strokes/closing pressure/opening section

8.5 

Flow values kvs in m³/h

9. Materials 

10

10. Maintenance 

12

11. 

Service Instructions 

14

11.1.  Dismantling from the line system AP1/APT1

11.2.  Disassembly of product-wetted sealing elements 

11.3.  Dismantling and maintenance of actuator unit

11.4.  Assembly of actuator unit

11.5.  Assembly of product-wetted sealing elements 

11.6.  Assembly of valve 

12. 

Trouble Shooting 

16 

13. 

Spare Parts Lists  

Content Page

Содержание APV DELTA AP1

Страница 1: ...APV DELTAAP1 APT1 ASEPTIC PROCESS VALVE FORM NO H317551 REVISION UK 1 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT INSTRUCTION MANUAL...

Страница 2: ......

Страница 3: ...PR2 PRD2 SI2 UF R3 VRA H in the nominal diameters DN 10 150 ISO 1 2 4 and 1 Sh5 6 Sh5 and the valve manifolds installed thereof meet the requirements of the Directives 2006 42 EC superseding 89 392 EE...

Страница 4: ......

Страница 5: ...ns in mm for tank bore 7 Dimensions 6 7 1 Dimensions AP1 7 2 Dimensions APT1 7 3 Weights in kg 8 Technical Data 8 8 1 General terms 8 2 Specification of compressed air quality 8 3 Closing times 8 4 Va...

Страница 6: ......

Страница 7: ...Depressurize and if possible discharge the line and cleaning system before any maintenance work Observe Service Instructions to ensure safe maintenance of the valve Seal connections which are not use...

Страница 8: ...pen air to lower spring to raise Type AP1 AA LL AA air air actuator Type AP1 M H M manual operation Operation by pneumatic stroke actuator with air connection reset by spring force The cleaning of the...

Страница 9: ...position switches proximity switches to indicate the current valve position feedback of valve position by proximity switch PSH1 feedback of valve position by two proximity switches PSH2 5 2 Valve pos...

Страница 10: ...should only be carried out by certified welders DIN EN ISO 9606 1 seam quality DIN EN ISO 5817 The welding of the valve housings must be undertaken in such a way that the valve body is not deformed Th...

Страница 11: ...v 1 APV 7 Dimensions 7 1 Dimensions AP1 Dimensions in mm DN D F F1 F2 F3 A B C L L1 1 2 9 5 30 45 19 5 41 105 43 25 135 124 5 10 10 30 45 19 5 41 105 43 25 135 124 5 15 16 35 45 30 45 108 46 34 153 13...

Страница 12: ...rev 1 APV Dimensions in mm DN D F F1 A B C E G L 1 2 9 5 53 5 45 105 43 25 3 17 5 122 5 10 10 53 5 45 105 43 25 3 17 5 122 5 15 16 63 45 108 46 34 3 18 7 123 7 20 20 66 45 110 48 34 5 22 8 132 8 7 Dim...

Страница 13: ...short term load 150 C air connection for hose 4 x 1 mm standard max pneumatic air pressure 10 bar min pneumatic air pressure 6 bar 8 2 Specification of compressed air quality Compressed air quality q...

Страница 14: ...3 Closing times closing time in sec at pneumatic pressure of 6 bar DN hose length 1 m hose length 10 m 10 15 20 0 1 sec 0 4 sec 8 4 Valve strokes closing pressure opening section DN AP1 shut off valve...

Страница 15: ...in m h DN Inch 10 1 2 1 5 m h 1 5 m h 15 20 5 5 m h 7 0 m h 9 Materials Product wetted parts housing 1 4404 316L DIN EN 10088 option 1 4435 DIN EN 10088 Other parts actuator actuator cover PPS40 opti...

Страница 16: ...ent of seals is undertaken according to the Service Instructions The disassembly and assembly of the valve is undertaken according to the Service Instructions All seals must be provided with a thin la...

Страница 17: ...sembly from the line system compressed air is not required 3 Remove the clamp and and lift the complete valve insert including actuator out of the housing Valve design NC Cut off compressed air 11 2 D...

Страница 18: ...Design with proximity switch holder Remove the proximity switch 26 Remove the proximity switch holder 25 from the actuator cover 10 Turn off the indicator pin 13 with a nipper Attention Do not damage...

Страница 19: ...in the lower actuator 3 Slide the quadring 5 on the stud of the piston rod Slide the diaphragm support 4 from the bottom into the actuator During this process the quadring is guided into the groove of...

Страница 20: ...the thread of the piston rod 11 6 Assembly of valve 1 Valve design NC Control the actuator with compressed air Do not touch movable valve parts Risk of injury 2 Attention Before placing the valve inse...

Страница 21: ...safety indicator screw Replace quadring 5 Valve position indication from proximity switch is missing or is imprecise Adjust proximity switch Plug proximity switch in proximity switch holder until sto...

Страница 22: ......

Страница 23: ...ame Gepr ft Ersatzteilliste spare parts list Datum 07 01 13 Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestan...

Страница 24: ...39 41 148 42 318 39 43 198 86 000 39 44 225 42 000 39 44 150 42 6 Gepr ft 000 39 41 248 42 000 39 42 198 42 000 39 42 248 42 H318122 H316289 318 39 42 198 86 318 39 42 248 86 H318124 WS Nr DN20 WS Nr...

Страница 25: ...1 APT1 valve NC NO air air PSH microswitch prox switch holder DN 1 2 10 15 20 S und and Clamp Ersatzteilliste spare parts list Geh use Menge quantity Beschreibung description 1 material WS Nr WS Nr WS...

Страница 26: ...m 13 1 14 1 23 1 16 1 1 4301 Bet tigungsstift Actuating pin 25 1 VSM Microschalter 12 1 4301 PA12 VSM Microswitch 12 Adapterstopfen PA12 schwarz Adapter pin 1 4310 15 18 1 19 1 Kolbenstange L L 1 4301...

Страница 27: ...34 995 03 Initiatorh lse Sleeve for proximity switch Gewindestift mit Innenskt SPX FLOW Germany Proximity switch clamp Initiator Klemmring Pos 2 5 9 12 15 22 34 nur im kompletten Dichtungssatz erh ltl...

Страница 28: ...N10 item description material WS Nr WS Nr WS Nr WS Nr WS Nr WS Nr ref no ref no ref no Blatt 6 von 6 Name RN 01 064 8 Gepr ft 1 Initiatorhalterung IHP f r AP1 Komplett Proximity switch holder IHP for...

Страница 29: ...spare parts list Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadensersatz...

Страница 30: ...127 Geh use APT11 1 2S handpoliert manually polish Housing 1 4404 H317694 318 39 41 225 86 H316288 H316290 318 39 41 150 86 318 39 42 225 86 1 1 4435 000 39 43 250 42 000 39 43 225 42 000 39 43 150 42...

Страница 31: ...p Menge quantity Beschreibung item WS Nr ref no 39 22 980 22 39 22 986 22 H316239 H317787 08 48 501 93 H316237 Membranunterst tzung 08 48 500 93 39 22 982 22 39 22 983 22 H318047 PPS 40 H316240 Membra...

Страница 32: ...4301 O ring 58 06 099 73 H316243 14 1 O Ring 24 99x3 53 FKM gr n FPM Joint clamp 15 1 O Ring 15x2 5 FKM FPM 58 06 052 64 O ring H206007 Pos 2 5 8 14 15 nur im kompletten Dichtungssatz erh ltlich Item...

Страница 33: ......

Страница 34: ...he right to incorporate the latest design and material changes without notice or obligation Design features materials of construction and dimensional data as described in this manual are provided for...

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