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APV_DA4_UK-1_102018.indd

UK

Double Seat Mix Proof Valve

 APV DELTA DA4

Instruction Manual: UK - rev. 1

APV

7.  Installation and Commissioning 

 - The valve must be installed in vertical position to ensure that 

fluids can drain off freely from the valve housing and the leakage 

chamber. 

Caution!

 

Leakages and fluid losses from seat lifting and CIP  

  

 

spraying must be safely collected and drained! 

 - The valve housing can be welded directly into the pipeline 

(completely removable valve insert).

Note!    

Observe welding instructions.

 - Observe heights of installation and dismantling!

Caution!

Before first startup: 

 - Actuate the valve by applying compressed air. The opening, closing 

and seat lifting processes must run smoothly. 

 - Check the function of the control unit or valve position indication. 
 - Check for possible leakages during commissioning. Replace 

defective seals.

7.1. 

Welding Instructions

 - Before welding the valve, remove the valve insert from the housing. 

Caution!

 Handle and store the valve insert carefully to avoid 

damaging the part. 

 - It is not necessary to remove the lower shaft seal as it can be 

destroyed during removal.

 -

Welding should only be carried out by certified welders (DIN EN ISO 

9606-1) (seam quality DIN EN ISO 5817).

 - The welding of the valve housings must be undertaken in such a 

way that the valve body is not deformed.

 - The preparation of the weld seam up to 3 mm thickness must be 

carried out as a square butt joint without air. Consider shrinkage!

 - TIG orbital welding is recommended.

Caution! 

After welding the valve housing or mating flanges, and 

after performing any work on the piping, do not operate the valves 

until the corresponding areas of the installation and piping have 

been cleaned and welding residue has been removed. If the piping 

is not cleaned before operation, welding residue and dirt particles 

can settle in the valves and cause damage to the valves and seals.

 - If these welding instructions are not followed, any resulting damage 

will not be covered by the warranty.

 - Welding directives for aseptic applications shall be drawn from the 

AWS/ANSI Directives and EHEDG Guidelines.

!

!

!

!

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Содержание APV DA4

Страница 1: ...APV DA4 DOUBLE SEAT MIX PROOF VALVE FORM NO H337927 REVISION UK 1 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT INSTRUCTION MANUAL...

Страница 2: ......

Страница 3: ...PR2 PRD2 SI2 UF R3 VRA H in the nominal diameters DN 10 150 ISO 1 2 4 and 1 Sh5 6 Sh5 and the valve manifolds installed thereof meet the requirements of the Directives 2006 42 EC superseding 89 392 EE...

Страница 4: ......

Страница 5: ...7 Installation and Commissioning 13 7 1 Welding Instructions 8 Dimensions Weights 14 9 Technical Data 15 9 1 General data 9 2 Compressed air quality 9 3 Kvs values 9 4 Air consumption Switching times...

Страница 6: ...described are bearing health hazards and risks for persons and or material assets Important Note Critical technical information 2 2 Safety Instructions Opening of the actuators and upper shafts is st...

Страница 7: ...X FLOW representative 3 Intended Use The intended use as field of application of the double seat mix proof valve is the safe shut off of pipeline sections and the separation of incompatible liquids in...

Страница 8: ...from the top to the bottom in a low leakage design Leakages are discharged via the drain pipe E in depressurized state The pneumatic actuator opens the valve via the air connection 1 The spring force...

Страница 9: ...ated between the two valve shafts provides for a free and depressurized discharge to the bottom The valve shafts are balanced and protected against pressure hammer 4 3 Valve in open position The upper...

Страница 10: ...ference number CU43 D4 AS i Standard H338152 000 08 45 385 93 CU43 D4 AS i Standard 1 4 OD H338153 000 08 45 435 93 Adapter CU4 adapter D4 000 08 46 646 93 H337098 CU4 control unit 5 2 Valve position...

Страница 11: ...ild up in the leakage chamber SPX FLOW recommends performing CIP spraying in the closed valve position however it can also be done in the open valve position Under standard conditions 15 valves DN 40...

Страница 12: ...he bottom in a depressurized state Simultaneously the upper shaft seal and the outer surface of the upper valve shaft are cleaned The cleaning fluid is guided into the leakage chamber and drained off...

Страница 13: ...n Handle and store the valve insert carefully to avoid damaging the part It is not necessary to remove the lower shaft seal as it can be destroyed during removal Welding should only be carried out by...

Страница 14: ...3 772 855 930 200 50 593 676 126 53 50 125 75 794 877 940 218 65 601 684 134 70 66 125 91 826 909 650 242 18 7 80 678 761 146 85 81 142 5 106 930 1013 1030 274 100 688 771 156 104 100 142 5 125 969 10...

Страница 15: ...er and upper valve shaft 40 Nm Spray connection PP Cleaning connection DN 40 100 1 5 4 8 x 1 mm Air connection 6 x 1 mm 1 4 OD Max pneumatic air pressure 8 bar Min pneumatic air pressure 5 bar 9 2 Com...

Страница 16: ...8 24 23 2 83 71 46 46 2 5 147 122 67 67 3 183 160 83 82 4 329 237 167 156 9 4 Air consumption Switching times Air consumption at 5 bar Switching times in seconds at 5 bar CU43 Actuator Seat lift actua...

Страница 17: ...roke Opening cross section Dimensions in mm DN A B C stroke H1 stroke H2 upper shaft lower shaft 40 4 5 21 2 34 28 50 11 10 21 2 39 33 65 21 16 21 2 45 39 80 31 21 35 2 50 44 100 50 21 35 2 50 44 Inch...

Страница 18: ...assembly tool for middle seal see page 25 For valve maintenance SPX FLOW offers complete seal kits see spare parts lists Caution The use of seal materials being compatible with the product application...

Страница 19: ...es if possible 2 Remove the compressed air lines from the valve actuator 21 3 Release the 2 screws at the clamp rings and lift the control unit off the adapter 4 Design with proximity switch holder Re...

Страница 20: ...the guide rod 7 out through the top of the actuator and remove the O ring 9 9 Remove the operating cam at the upper shaft 10 Unscrew the safety nut 27 Hold up the lock washer 28 with a SW30 key to kee...

Страница 21: ...the upper valve shaft 2 in the same way 8 Insert the upper valve shaft 2 with seat ring 5 and valve seat 4 through the yoke 6 and actuator 21 until it stops 9 Fasten the upper valve shaft 2 with the...

Страница 22: ...alve position indicators Closed valve position feedback sensor 1 controlled To adjust Hall sensor 1 ensure that the valve is in the closed position the solenoid manual override are not activated Turn...

Страница 23: ...2 Installing the seals and assembling the actuator 1 Install the slightly greased O rings 23 and V seals 24 in the actuator screws 20 fig 12 2 Check the correct installation position of the V seal 24...

Страница 24: ...the PTFE ring 14 from the top using the assembly tool the wide side to the front through the intermediate ring of the housing into the lower housing fig 1 3 Pull the PTFE ring 14 into a round shape w...

Страница 25: ...th assembly grease Then install the seal on the ring 4 Insert the ring with the installed seat seal into the housing Make sure that the venting tip is positioned in the seal groove 5 Insert the thrust...

Страница 26: ...an order for spare parts number of required parts reference number designation Data are subject to change Failure Valve position Required seal replacement closed open Leakage at upper housing flange x...

Страница 27: ...ment is subject to change without notice and does not represent a commitment on the part of SPX FLOW Inc No part of this document may be reproduced or transmitted in any form or by any means electroni...

Страница 28: ...proof valve DA4 1 5 4 DN 40 100 1 D41 1 6 D41 1 7 D41 1 8 Reference no item Date 21 03 18 Reviewed Date Name C Keil DN65 Page 2 H337205 DN40 1 5 DN50 2 000 16 61 448 47 000 16 61 473 47 Reference no 0...

Страница 29: ...1 5 4 DN 40 100 Reviewed 21 03 18 09 08 18 Information contained in this document is subject to change without notice and does not represent a commitment on the part of SPX FLOW Inc No part of this do...

Страница 30: ...1 4057 Name 1 000 65 01 081 15 H78772 Double seat mix proof valve DA4 1 5 4 DN 40 100 Page to be added to spare part order pos H334379 hard nickel plated 3 H334376 2 H208825 W union G1 8 6mm NBR 000 1...

Страница 31: ...ck 1 H168321 PA6 6 GF30 black 1 PA 6 6 GF30 black PA 6 6 GF30 black H338152 4 A2 70 1 000 58 38 010 00 H337892 1 PP 1 1 1 5 Description Part no Part no 2 5 Material Reference no Reference no Part no R...

Страница 32: ...order pos Description Material Reference no Reference no Page Reviewed Part no Part no Reference no Part no 3 RN 502 047 01 Reference no of SPX FLOW Reviewed 6 Date 9 Date 21 03 18 Name C Keil 000 58...

Страница 33: ...1 Name Reviewed Page Reviewed Date 3 Material Reference no Seat seal Iglidur A500 2 FPM FPM H148387 000 58 01 610 99 2 H150898 000 58 01 329 63 000 58 01 238 63 of Part no 2 1 2 HNBR 1 FPM 2 2 Seat se...

Страница 34: ...ce no Reference no Reference no of Page Iglidur J350 item Material pos Double seat mix proof valve DA4 1 5 4 DN 40 100 21 1 3x3x10 DIN6885 Form A 20 2 000 67 01 245 12 1 4301 Reference no Part no Part...

Страница 35: ...k 1 1 1 1 4 1 37 Description 1 38 Double seat mix proof valve DA4 1 5 4 DN 40 100 Spare parts list Information contained in this document is subject to change without notice and does not represent a c...

Страница 36: ...99 09 E wcb spxflow com SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation Design features materials of construction and dimensional data a...

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