SPX Cooling Technologies MH Fluid Cooler Скачать руководство пользователя страница 33

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reason to shut down the fluid cooler until the problem can be located and cor-
rected. Observe operation of the motor, coupling (or drive shaft), Geareducer, 
(if equipped) and fan. Become familiar with the normal operating temperature 
of the motor(s), as well as the sight and sound of all components as a whole.

If equipped, check Geareducer oil level. Shut down the unit and allow 5 min-
utes for the oil level to stabilize. Add oil if required. Check for Geareducer oil 
leaks. Check the Geareducer as well as any optional oil lines to external oil 
dipstick/sight glass.

Inspect louvers, drift eliminators and basin trash screens and remove any 
debris or scale which may have accumulated. Replace any damaged or worn 
out components. Use of high-pressure water may damage the eliminator and 
louver material.

Observe operation of the float valve. Depress the operating lever to make 
sure that the valve is operating freely. Inspect the suction screen for plugging. 
Remove any debris that may have accumulated. 

Check for any buildup of silt on the floor of the collection basin. Mentally make 
note of the amount, if any, so future inspections will enable you to determine 
the rate at which it is forming.

If equipped with dampers, lubricate the pivot points of the individual blades.  
Observe the area where the steel pivot pins penetrate the assembly’s outer 
frame. The pin should rotate freely in the frame. In locations with severe hard 
water supply or climate, apply grease to the pivot points and linkage. This will 
both lubricate and seal out oxygen and moisture from the pivot points and 
help prevent hard water scale build-up.

Every 3 months:

 If equipped, lubricate fan shaft bearings. While rotating 

equipment by hand, grease the bearings until a bead forms around the seals—
a maximum charge of 1 ml (MHF705) and 42 ml (MHF7111-MHF7113) is 
recommended. Models MHF7103 - MHF7107 have a grease fitting on each 
bearing housing with a maximum recommended charge of 15 ml per fitting. 
Chevron SRI-2 grease (or equivalent lithium-based grease) is recommended.

Semi-Annually:

 If equipped, check the belt tension and condition.

If equipped with dampers, lubricate jack shaft bearings and tie bar linkage with 
silicone lubricant. If dampers are equipped with pneumatic or electric actua-
tors, the manufacturer's recommended maintenance procedures should be 
observed. If dampers are exposed to heavy dust-laden air, occasional flushing 
of the bearings with water is recommended. 

maintenance

Содержание MH Fluid Cooler

Страница 1: ...MH Fluid Cooler I N STALLATION OPE RATION MAI NTE NANCE uk_Z0876176 rev A I SSU E D 10 2014 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT US E R MAN UAL...

Страница 2: ...tal information for the proper installation and operation of your fluid cooler Carefully read the manual before installation or operation of the fluid cooler and follow all instruc tions Save this man...

Страница 3: ...ccess door Safety First The location and orientation of the fluid cooler can affect the safety of those responsible for installing operating or maintaining the fluid cooler However since SPX Cooling T...

Страница 4: ...MHF7111 and MHF7113 only Ladder extensions used where the base of the fluid cooler is elevated Safety cages for ladders External lube lines Access door platform Motor located outside the fluid cooler...

Страница 5: ...ding the fluid cooler from the delivering carrier inspect the ship ment for evidence of damage in transit If damage is apparent note the freight bill accordingly This will support your future recovery...

Страница 6: ...ooler will govern 1 Prior to placement of the fluid cooler confirm that the supporting platform is level and that the anchor bolt holes are correctly located in accordance withMarleydrawings Ifyourins...

Страница 7: ...rge point make those connections at this time also Fasteners and components provided by others that are to be at tached to the fluid cooler must be compatible with the fluid cooler materials i e faste...

Страница 8: ...e wired to main power supply through short circuit protection and a magnetic starter with overload protection Motor Wiring Wire motor leads as shown on the motor nameplate matching the supply voltage...

Страница 9: ...mended to avoid damage to the motor 100 feet distance is based on our field experience the VFD manufacture may state different distances and distance does vary depending on the VFD manufacturer Progra...

Страница 10: ...ed and half speed Warrantyisvoidifthefluidcoolerisoperatedatspeedswhichcause damaging vibrations to the fluid cooler and associated equipment When utilizing a variable frequency drive the fluid cooler...

Страница 11: ...eads supplying power to the motor Iffluidcoolerisequippedwithatwo speedmotor checkforproperro tationatbothspeeds Checkalsotoseethatstarterisequippedwitha 20 second time delay which prevents direct swi...

Страница 12: ...ke sure that cold water suction screens are clear and properly installed 3 Fill the water system to an approximate depth of 8 in the depressed area of the collection water basin This is the recommende...

Страница 13: ...um recommended biocide residual for the specific biocide for a sufficient period of time residual and time will vary with the biocide to bring the system under good biological control or Treat the sys...

Страница 14: ...ver the cold process fluid temperature will not vary linearly with the wet bulb For example a 11 C reduction in wet bulb may result in only a 8 C reduction in cold process fluid temperature 3 Fluid fl...

Страница 15: ...wer Energy Management available at spxcooling com Pump cycling limits Cycling the recirculating water pump s to control processfluidtemperatureisnottypicallyrecommended Itisrecommended that while proc...

Страница 16: ...environment until installed If a unit is going to sit idle prior to startup the actua tor must be removed from the damper and stored appropriately Dry Operation AlsorefertotheFreezingWeatherOperation...

Страница 17: ...id temperature to drop below 7 C If such low temperature operation is necessary or beneficial to your process establish the minimum allowable level as follows During the coldest days of the first wint...

Страница 18: ...ll eventually strike this ring of ice damaging the fan blades or cylinder Ice can also accumulate on fan blades and be thrown off damaging fan cylinder or blades Allow a minimum of 10 minute delay bet...

Страница 19: ...ocess fluid Fluid exiting the coil must be maintained at or above 7 C Cycling of the recirculation pump should not be used to control process temperatures operation Model Wet Coil m3 Dry Coil m3 Model...

Страница 20: ...h unusual chemicals or foreign substances and adequate water treatment to minimize scaling Startup Conditions The water conditions during initial fluid cooler opera tion are crucial in preventing prem...

Страница 21: ...tant discharge of a portion of the circulating water to waste As a rule acceptable levels on which to base a treatment schedule will be in the range of 2 4 concentrations The following table shows the...

Страница 22: ...ublic Health Service officials have recommended that good housekeeping procedures be followed such as regular inspections for concentrations of dirt scale and algae periodic flushing and cleaning and...

Страница 23: ...tion To ensure packs are reinstalled in the correct orientation it is recommended that one pack is left in its original location inside the fluid cooler as a reminder of pack orientation Replace packs...

Страница 24: ...Repeat this procedure for other packs to gain necessary access Proper eliminator pack replacement is essential to operation Incorrect installation may result in excessive drift rates and fan inefficie...

Страница 25: ...ired to support the motor Tighten the hardware after adjustment Ideal tension is the lowest tension at which the belt will not slip under peak load conditions Check tension frequently during the first...

Страница 26: ...acking screws Do not remove the hardware it is required to support the motor Tighten the hardware after adjustment Ideal tension is the lowest tension at which the belt will not slip under peak load c...

Страница 27: ...s Do not remove the hardware Next loosen the four motor plate to side gusset bolts Do not remove the hardware It may help to grease three radial motor slots before turning the adjustment bolts If one...

Страница 28: ...elt and bearing life Keep belts free from foreign material which may cause slipping Never apply belt dressing as this will damage the belt and cause early failure A Dodge V Belt Tension Tester is an a...

Страница 29: ...ak load conditions Check tension frequently during the first 24 48 hours of run in operation Over tensioning shortens belt and bearing life Keep belts free from foreign material which may cause slippi...

Страница 30: ...urface of the motor and fan sheaves must be aligned within 3mm of each other and level within 1 2 3mm in 30cm in order to not adversely affect belt and sheave life Alignment can be achieved by placing...

Страница 31: ...POINTS OF CONTACT WHEN A STRAIGHT EDGE IS LAID AROSS THE TOP OF BOTH SHEAVES ALIGN THE BOTTOM EDGES OF THE FAN AND MOTOR SHEAVES WHILE ENSURING THAT BOTH ARE FULLY ENGAGED ON THEIR SHAFTS THERE SHOUL...

Страница 32: ...als will take precedence Thefollowingisrecommendedasaminimumroutineofscheduledmaintenance Always shut off electrical power to the fluid cooler fan motor prior to performing any inspections that may in...

Страница 33: ...will enable you to determine the rate at which it is forming If equipped with dampers lubricate the pivot points of the individual blades Observe the area where the steel pivot pins penetrate the asse...

Страница 34: ...ther instructions Annually Relubricate motor s according to the manufacturer s instructions See instructions on the next page for fluid coolers with the motor located outside the plenum option Check t...

Страница 35: ...relief plugs at both shaft extension end and opposite end bearings and remove hardened grease using clean wire 3 Insert grease fittings in grease fill openings and add grease until grease is forced o...

Страница 36: ...ight metal can be exposed by cleaning consider that the galvanizing has remained effective Unless there is evidence of a generalized failure of the galvanizing localized touch up should be all that is...

Страница 37: ...endation attached General Protective Requirements for Fluid Coolers The fan opening at the top of the fluid cooler should be covered with a tarp This will protect the mechanical components from rain a...

Страница 38: ...stress free which is to say without tension pressure or other causes of deformation as strain causes permanent deformation and failure due to fatigue as well as cracking If for reasons of space they a...

Страница 39: ...interest in your MH Fluid Cooler does not end with the sale Having con ceived designed and manufactured the most reliable and longest lasting fluid cooler of its class we want to make sure that you g...

Страница 40: ...t of rebuilding before you routinely order a new replacement fluid cooler Each MH Fluid Cooler includes a document package containing general orientation drawings and fluid cooler component manuals Th...

Страница 41: ...x x Lube lines if equipped Check for oil leaks in hoses or fittings x R x Belt drive if equipped Fan shaft bearing lubrication every 3 mo every 3 months every 3 months Check and tighten support fasten...

Страница 42: ...nbalanced voltage Check voltage and current of all three lines against nameplate values Overload Check fan blade pitch See Fan User Manual Check for drag in fan drivetrain as from damaged bearings Wro...

Страница 43: ...Grease bearings Scale or foreign substance in circulating water system Insufficient blowdown See Water Treatment section of this manual Water treatment deficiency Consult competent water treating spe...

Страница 44: ...BRIDGE PARK WAINWRIGHT ROAD WORCESTR WR4 9FA UK P 44 1905 750 270 F 913 664 7439 info uk spx com In the interest of technological progress all products are subject to design and or material change wit...

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